1 Notes on the operating manual ........................................ 32
2 Liability and guarantee ..................................................... 32
3 Safety .................................................................................. 32
3.1
Explanation of symbols .................................................................... 32
3.1.1
Symbols and notes used .................................................. 32
3.2
Personnel requirements ................................................................... 32
3.3
Personal protective equipment ........................................................ 32
3.4
Intended use..................................................................................... 32
3.5
Inadmissible operating conditions .................................................... 32
3.6
Residual risks ................................................................................... 32
4 Description of the device .................................................. 33
4.1
Description ....................................................................................... 33
4.2
Overview .......................................................................................... 33
4.3
Identification ..................................................................................... 33
4.3.1
Type plate ......................................................................... 33
4.3.2
Type code ......................................................................... 33
4.4
Function ............................................................................................ 34
4.5
Scope of delivery .............................................................................. 34
4.6
Optional equipment and accessories ............................................... 34
5 I/O module (optional expansion module) ........................ 34
5.1
Technical data .................................................................................. 35
5.2
Settings ............................................................................................ 35
5.2.1
Terminator settings in RS-485 networks .......................... 35
5.2.2
Setting the module address ............................................. 36
5.2.3
I/O module default settings .............................................. 36
5.3
Replacing the fuses .......................................................................... 37
6 Technical data ................................................................... 37
6.1
Control unit ....................................................................................... 37
6.2
Tanks ................................................................................................ 37
7 Installation ......................................................................... 38
7.1
Installation conditions ....................................................................... 38
7.1.1
Incoming inspection .......................................................... 38
7.2
Preparatory work .............................................................................. 38
7.3
Execution .......................................................................................... 38
7.3.1
Positioning ........................................................................ 39
7.3.2
Installation of add-on components for the tanks .............. 39
7.3.3
Tank installation................................................................ 39
7.3.4
Hydraulic connection ........................................................ 40
7.3.5
Fitting the thermal insulation ............................................ 41
7.3.6
Installation of the weight measuring cell .......................... 42
7.4
Switching and make-up variants ...................................................... 42
7.4.1
Function ............................................................................ 42
7.5
Electrical connection ........................................................................ 43
7.5.1
Terminal diagram.............................................................. 44
7.5.2
Terminal plan, connection component ............................. 44
7.6
8 Commissioning..................................................................45
8.1
8.2
8.3
8.4
8.5
8.6
8.7
9 Operation............................................................................48
9.1
9.2
9.3
9.4
9.5
10 Controller ...........................................................................49
10.1
10.2
10.3
10.4
11 Maintenance .......................................................................53
11.1
11.2
11.3
12 Disassembly.......................................................................55
13 Annex..................................................................................56
13.1
13.2
13.3
ivz_en
Variomat Touch — 22.07.2024
7.5.3
Terminal plan, operating unit ........................................... 44
7.5.4
RS-485 interface .............................................................. 45
Installation and commissioning certificate....................................... 45
Checking the requirements for commissioning ............................... 45
Variomat switching points ............................................................... 45
Modifying the controller's start routine ............................................ 46
Filling the tanks with water .............................................................. 47
8.4.1
Filling with a hose ............................................................ 47
8.4.2
Filling with the solenoid valve in the make-up ................. 47
Venting the pump ............................................................................ 47
Parametrising the controller in the Customer menu ....................... 47
Starting Automatic mode ................................................................. 48
Automatic mode .............................................................................. 48
Manual mode ................................................................................... 48
Stop mode ....................................................................................... 48
Summer operation ........................................................................... 49
Restarting ........................................................................................ 49
Operator panel ................................................................................ 49
Calibrating the touch screen ........................................................... 49
Configuring settings in the controller ............................................... 49
10.3.1
Customer menu ............................................................... 49
10.3.2
Service menu ................................................................... 50
10.3.3
Default settings ................................................................ 50
10.3.4
Setting degassing programmes ....................................... 51
Degassing programmes – overview ................................ 51
10.3.5
Messages ........................................................................................ 52
Maintenance schedule .................................................................... 54
11.1.1
Cleaning the dirt trap ....................................................... 54
11.1.2
Cleaning the tanks ........................................................... 54
Checking switching points ............................................................... 54
Inspection ........................................................................................ 55
11.3.1
Pressure-bearing components ........................................ 55
11.3.2
Inspection prior to commissioning ................................... 55
11.3.3
Inspection intervals .......................................................... 55
Reflex Customer Service ................................................................ 56
Conformity and standards ............................................................... 56
Guarantee ........................................................................................ 56
Contents
English — 31