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TIGHTENING TORQUES
SPECIFIED TORQUES
Part to be tightened
POWER UNIT
Flywheel magnet mounting
Power unit mounting
Intake manifold mounting
Reed valve stopper mounting
Spark plug
Cylinder head mounting
Straight screw plug
Exhaust cover mounting
Crankcase mounting
LOWER UNIT
Propeller mounting
Lower unit mounting
Propeller shaft housing ring
Pinion mounting
Gear oil level check
Gear oil drain
BRACKET
Handle mounting
Remote control hook mounting
Throttle cable
Handle and bracket joint
Exhaust guide mounting
Exhaust manifold mounting
Clamp bracket nylon
ELECTRICAL SYSTEMS
CDI unit mounting
Ignition coil mounting
Starter relay lead terminal
Starter motor positive (+) terminal
Starter motor negative (-) terminal
Over heat warning light
Stop switch
Rectifier/regulator mounting
Terminal cover mounting
TIGHTENING TORQUES
Part
name
Nut
Bolt
1st
Bolt
2nd
Screw
—
Stud
1st
Nut
2nd
1st
Bolt
2nd
Plug
1st
Bolt
2nd
1st
Bolt
2nd
1st
Bolt
2nd
Nut
Nut
Nut
Nut
Plug
Plug
Nut
Nut
Nut
Nut
Bolt
Bolt
Nut
Screw
Bolt
Nut
Bolt
Nut
Nut
Nut
Screw
Screw
Tightening torques
Thread
Q'ty
size
N•m
M20
1
160
M8
8
21
4
M6
8
8
M3
18
0.8
M14
3
25
M8
1
10
15
M8
1
32
15
M8
13
32
M10
1
23
3
M6
16
8
20
M10
8
40
10
M8
6
20
M16
1
35
M10
4
40
M101.5
1
105
M16
1
95
M8
1
7
M8
1
7
M6
2
40
M6
2
40
M6
2
40
M6
2
40
M8
2
21
M8
3
21
M22
2
23
M6
2
4
M6
6
7
M6
2
4
M6
1
4
M8
1
18
M12
1
4
M16
1
18
M5
1
4
M6
2
3
2-12
Remarks
kgf•m
ft•lb
16
115
2.1
15
0.4
2.9
0.8
5.8
0.08
0.6
2.5
18
1.0
7.2
1.5
11
3.2
23
1.5
11
3.2
23
2.3
17
0.3
2.2
0.8
5.8
2.0
14
4.0
29
1.0
7.2
2.0
14
3.5
25
4.0
29
10.5
76
9.5
68
0.7
5.1
0.7
5.1
4.0
29
4.0
29
4.0
29
4.0
29
2.1
15
2.1
15
2.3
17
0.4
2.9
0.7
5.2
0.4
2.9
0.4
2.9
1.8
13
0.4
2.9
1.8
13
0.4
2.9
0.3
2.2
E
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