Jungheinrich DFG 316s Betriebsanleitung Seite 6

G Industrial truck maintenance and troubleshooting
1 Operational safety and environmental protection ................................ G 1
2 Safety regulations for industrial truck maintenance ............................ G 1
3 Maintenance and inspection ............................................................... G 7
4 Maintenance Checklist DFG/TFG ....................................................... G 8
5 Maintenance checklist DFG ................................................................ G 10
6 Maintenance checklist TFG ................................................................. G 11
7 Coolant specification ........................................................................... G 12
8 Lubrication plan - DFG/TFG ................................................................ G 13
8.1 Lubrication chart .................................................................................. G 14
8.2 Operating resources ............................................................................ G 15
9 Lubricant specifications ....................................................................... G 16
10 Fuel specifications - DFG .................................................................... G 20
11 Description of maintenance and servicing jobs ................................... G 21
11.1 Preparing the industrial truck for maintenance and servicing ............. G 21
11.2 Maintenance of lift chains .................................................................... G 22
11.3 Inspecting the lift chains ...................................................................... G 22
12 Description of maintenance and servicing jobs ................................... G 22
12.1 Preparing the vehicle for maintenance and servicing ......................... G 22
12.2 Engine maintenance TFG 316s/320s .................................................. G 23
12.3 Engine maintenance DFG 316s/320s ................................................. G 26
12.4 Engine maintenance TFG 420s-430s ................................................. G 29
12.5 Engine maintenance DFG 425s-430s ................................................. G 31
12.6 Engine maintenance TFG 540s--550s ................................................ G 34
12.7 Engine maintenance DFG 540s--550s ................................................ G 37
12.8 Checking the coolant concentration .................................................... G 40
12.9 Cleaning/replacing air filter cartridge ................................................... G 41
12.10 Brake ................................................................................................... G 42
12.11 Changing wheels ................................................................................. G 42
12.12 Hydraulic system ................................................................................. G 44
12.13 Electrical system ................................................................................. G 45
12.14 Switch gears and control potentiometer .............................................. G 49
13 Exhaust system ................................................................................... G 49
13.1 Restarting the vehicle after cleaning or maintenance ......................... G 49
14 Extended shutdown of the industrial truck .......................................... G 50
14.1 Measures required before shutdown ................................................... G 50
14.2 Measures required during the shutdown period .................................. G 51
14.3 Restarting the vehicle after shutdown ................................................. G 51
15 Safety inspections at regular intervals and after exceptional events .. G 52
16 Permanent decommissioning, disposal ............................................... G 52
17 Troubleshooting .................................................................................. G 53