Powermax65/85 Sync Schaltplan - Csa-Typen - Hypertherm Powermax65 SYNC Anleitung

Powermax65/85 SYNC Schaltplan – CSA-Typen
SEE TORCH
BELOW
TORCH SOCKET TORCH SOCKET
FRONT PANEL FRONT PANEL
EXTERIOR VIEW EXTERIOR VIEW
BLK
17 BLK 17
1
16 16
2
15 15
3
14
14
4
RED 13 RED 13
12 12
WHT WHT
11
5 11
YEL 10 6 BLU YEL 10
9 7 9
8 8 7
GRY GRY
VIO
BRN ORG BRN ORG
BLK BLK
1 2 3 4 5 6 1 2 3 4
MECHANIZED
2 TORCH
TORCH-LOCK BOARD
SWITCH
1
(STANDARD
TORCH)
(STANDARD TORCH SHOWN –
MINI MECHANIZED TORCH
MCU
DOES NOT HAVE
RFID
TORCH-LOCK SWITCH)
CURRENT SELECT
CAP SENSOR
RFID ANTENNA
STATUS LED DISPLAY
CAP SENSOR
RFID ANTENNA
Powermax65/85/105 SYNC Anleitung zur Fehlerbeseitigung
CONTROL BOARD
PCB1 / 141474
LCD
DISPLAY
TORCH SOCKET
FRONT PANEL
J6
EXTERIOR VIEW
BLK
BLK
1 17
2 16
15
3
14 TO
4 PILOT
13 RED
IGBT
12
WHT
11
5
BLU 10 YEL
6
9
7
8
GRY
VIO
ORG BRN
BLK
BLK
OPTIONAL
1 BLK RED
MACHINE
2 BLK
3 INTERFACE
KIT 228697
4 3 2 1
CONNECTOR
7 6 5 4
5 LOCATED ON
6 BLU
11 10 9 8
REAR PANEL
VIO
14 13 12
(EXTERIOR VIEW)
TO
GRN/YEL
J32
JI J2
START
BLK BLK
VOLTAGE DIVIDER
BOARD J4
PCB4 RED
J3 FACTORY SET J5
RED GRN
50:1
5 6
HAND
OUTPUT
TORCH TORCH
1 2
INDUCTOR
SOCKET
BOARD
TORCH
SOCKET
CENTER
PIN
WORK
CLAMP
810430DE
HEATSINK
SOLENOID VALVE
THERMISTOR
ELECTRONIC
FAN THRM1
REGULATOR ER1
1 2 3 4 5 6 7 8 9 10 1 2 3 4 1
J4 J3
+48
+5
+48
+24
GAS
FILL
PRESSURE
FAN FAN PWM
ACTIVATE
SPEED DRVD
DUMP VALVE
ACTIVATE ID
10 POSITION RIBBON CABLE
J12
1
BLK PILOT ARC COMMON
2
PILOT ARC IGBT DRIVE
RED
J20
BLU
CAP SENSOR SWITCH INPUT
ORG 2 1
+18 VOLTS
VIO
YEL 4 3 TRIGGER SWITCH INPUT
WHT MECH TORCH INDICATOR PIN
RED LEAD LENGTH PIN 0
6 5
BRN LEAD LENGTH PIN 1
GRY 8 7 485A
BLK 485B
9 COMMON
/MACHINE MOTION
1 MECH START
RED
J19
2 TRANSFER
BLK +24
3
GRN
4 J21
WHT
D48
PWR
OUTPUT
XFR
DIODES
SEC R194
D51
I FB
R198
15 OHM
PILOT ARC IGBT
Q13
BLK
BLK
BLK
RED
TRANSFER
SENSOR
TO
J12
J28
J26
RED
J32
1
BLK J31 J30
24 V
2
RED
0.1 A MAX
20:1
TO
TO OUTPUT
PCB4
PRIMARY
DIODES
PWR XFR
QUICK-
DISCONNECT
OPTIONAL RS-485 BOARD
SERIAL CONNECTOR
PCB5 / 141109
(POWER SUPPLY
KIT 228539
REAR PANEL)
J1
RS-485 TX + (RED)
J2
RS-485 TX - (BLK)
RS-485 RX + (BRN)
RS-485 RX - (WHT)
RS-485 GND (GRN)
J3
GRN/YEL
AUX
SW DIAGNOSTIC LEDs
IN S1 (INTERNAL-FACING SIDE OF DSP BOARD)
D10 – POWER (GRN)
D5 – RESET (RED)
D4 – STATUS (BLU)
2 3 1 2 3 4 5 5 4 3 2 1
J2 J1 MICRO SD
CARD READER
(HYPERTHERM
USE ONLY)
+24
HEATSINK
PWR SW
TEMP
ON
GAS
CON
DSP BOARD
PCB2 / 141421
J6
POWER BOARD
PCB 3
141440 (65 A)
141443 (85 A)
TO
3 OHM
PFC IGBT
Q11
J18 J17 J16
R197
TP10 (R)
TP11 (W)
J23
C152 C151
J29
TP12
(B)
(TP = TEST POINT)
PFC INDUCTOR
8
Systemschaltpläne
TO
J1
S1
L1 L2 L3
T1 T2 T3
AUX
SW
J18
D50
MTG8
TO HEATSINK
PE GROUND
CONTROL GND
TO HEATSINK
GRN
PE
AC
FERRITE CORES
179