General Rules For Engine Overhaul - MOTO GUZZI CALIFORNIA JACKAL Werkstatt-Handbuch

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1 GENERAL
OVERHAUL
During fitting, take the Engine / gearbox assembly weight
and center of gravity into account; support it accordingly.
Take care of any dangerous points which may cause
squeezing or cuts.
Engine and system maintenance involve a specific and
acquired know-how as well as the use of special tools.
All maintenance and repair procedures can be carried
out by specifically trained technicians only.
IMPORTANT
Observe the instructions supplied by the vehicle
manufacturer.
N.B.
During motorbike and engine disassembly, keep
the different assemblies separate (swinging arm,
shock absorbers, wheel, cylinder, connecting
rod, right-hand side and left-hand side pistons)
in order to facilitate reassembly and avoid
possible mistakes.
2 ENGINE UNIT REMOVAL - INSTALLATION
/ GEARBOX REMOVAL FROM CHASSIS
Removal:
To remove the engine / gearbox assembly from the
motorbike proceed as follows:
• Remove front seat (see chapter 4 section E) and
remove toolbox "A"
• Disconnect the battery cables from the 2 poles (ne-
gative / positive) and remove the battery;
• Remove fuel tank as described in chapter 3 section I;
• Remove the exhaust system as described in section L;
• Place engine support "B" code 18912450 in position
and tighten hand wheels "C";
• Disconnect all electric wirings between engine –
gearbox assembly and chassis: timing sensor, oil
pressure switch, alternator, oil temperature sensor,
spark plug cable caps, starter motor, gearbox neutral
switch, gearbox ground cable;
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RULES FOR ENGINE
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NGINE