Novoferm iso20-4 Montage-, Bedienungs- Und Wartungsanleitung Seite 11

GB
Pre-assembly of door frame
( 1 ) Lay wood or similar protective material (to guard against
scratches) under the angular frames 1
Depending on the rebate width, bolt the wall anchor 7
loosely to the angular frames 1R/L right and left using S6 +
S12.
( 1a ) Rebate width 55–120mm: set the wall anchor 7 fac-
ing inwards
[1.10c].
( 1b ) Rebate wider than 120mm: set the wall anchor 7 fac-
ing outwards
[1.10c].
If using other fasteners, make sure their load ab-
sorption capacity is at least equal to that of the wall
anchors 7 supplied.
( 2 ) Clearance X > 10mm
[1.10c].
Always fasten the bolt S6 pointing outwards through the
wall anchor 7
[1.10a].
Caution: the nut S12 must never be on the inside. This
would impair functional reliability!
Clearance X <= 10mm
[1.10c].
Fasten bolt S6 + washer U4 outside with wall anchor 7 and
nut S12 inside
[1.10d].
( 3 ) Garage doors without operators:
Clearance X <= 10mm
[1.10c].
Pre-install staple plate 93
to co-ord. height at measurement Y using S6 + S12 + U3
with angular frame 1 .
R/L
Bolt the securing bracket 94 to the staple plate 93
S6 + S12
[1.10f].
Clearance X > 10mm
[1.10c]
See
[1.65]
( 4 ) Fasten the lower spring mount 6 at the lower end using two
nuts and bolts S6 + S12
Assembly of the door frame [1.15]
( 5 ) Position the door frames 1
cure them against falling over
together with the pre-assembled bolts in the frames and
tighten the bolts
[1.15a].
stallation situation
[1.15aa].
panel and door frame exactly parallel and at right angles
Once aligned, dowel the bolts S8 + S9 in the top cor-
[1.15].
ners on the left and right 1x
to the centre top of the frame panel 3
ling the base of the frame, first lay a shim U3 beneath the
screw S8 Important: Make sure the angular
[1.15c].
frames 1 are not twisted or bent during this process;
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if necessary, provide suitable underlay before tighten-
ing the screws! Then, finally, tighten using S8 + S9
[1.15a,c,d,e].
Pre-assembly of the pairs of horizontal tracks
( 6 ) Bolt the right 14 or left 14
R
necting plate 8 + corner connection bracket 10
[1.20a]
from inside to outside using S6 + S12. Twist up the track
mounting bracket 9
[1.20b].
Assembly of the pairs of horizontal tracks
( 7 ) Insert the cable mount 4
Bolt moulded end piece 16
frame 1 and the cable mount 4
R/L
Bolt moulded end piece16
frame 1 using bolt S11
R/L
tracks 14 to the moulded end piece 16
R/L
and align horizontally
[1.25e,x].
( 8 ) Bolt the track arcs 30 with S17 + S12 to the angular frames
1 and with S17 + S12 to the front mounts 8 (make sure
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the transition to the track profiles is smooth; use a
plumber's wrench, if necessary)
Keep these installation, operating, and maintenance instructions in a safe place during the entire service life of the garage
[1.10]
+ 1 .
R L
[1.10ab].
or 93 as per the table according
R L
[1.10e] + [1.10f].
using
R/L
[1.10b].
behind the opening and se-
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Insert the frame panel 3
[1.15].
Panel position depends on the in-
Use a spirit level to align the
Clip the panel holder 13
[1.15b].
When dowel-
[1.15e].
[1.20]
horizontal pair of tracks to con-
L
[1.20c]
[1.20]
in the angular frame 1
[1.25a].
R/L R/L
finger tight with the angular
R/L
using bolt S11 [1.25b].
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finger tight with the angular
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Bolt the pairs of horizontal
[1.25c,d].
, using boltS17,
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Tighten bolt S11.
[1.25e].
Assembly of the anchor tracks
( 9 ) Assembly of the anchor tracks. The anchor track 27 should
be used for all suspension tasks and must be split into the
necessary sections.
( 9a ) Insert an anchor track 27 with connecting bracket 28
into the track connector 6 on the left and the right,
and bolt to clip plate 29 using S6 + S12 in such a -
way that the plate can still be pulled out
( 9b ) If the distance to the wall is greater than 500mm, the
track connector 6 is fastened to the ceiling [1.30b].
( 10 ) Bolt the track connector 6 using an S6 + S12 finger tight to
the corner connection bracket 10
( 11 ) Attach the track connector 6 to the opposite corner-
connection bracket 10 and bolt both sides tightly using two
S6 + S12 on each side
( 12 ) Fasten the track connector 6 and horizontal pairs of tracks
14
to the wall or ceiling. Do not yet tighten the nuts and
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bolts S6 + S12 on the clip plate 29
urement).
( 12a ) Wall fastening: Extend anchor track 27 with con-
necting bracket 28 and dowel using S8 + S9
( 12b ) Ceiling fastening: Bolt anchor track 27 + connecting
bracket 28 with S6 + S12 and dowel using S8 + S9
[1.30b].
Once aligned, tighten the clip plate 29 using S6.
Additionally, fasten the track mounting bracket 9 to the
ceiling, together with the anchor track 27 + connecting
bracket 28 + S6 + S12 + S8 + S9
Important: If the co-ord. height is more than 2126mm,
attach additional ceiling mounts to the front of the pair
of tracks 14
[1.30d].
R/L
Assembly of the garage door leaf
Pre-assembly of the bottom section
( 13 ) iso20 (top section is at the top of the section set)
Bolt the floor profile 97 to the bottom section 44 using S10
(leave the outer holes free) and attach shims U2 to the long
holes Finish by inserting the rubber end plugs 45
[1.35d].
[1.35a].
Insert the floor seal 47 into the floor track, cut to length
and insert rubber end plugs 45
(BRB=L)
handle 49 to bottom section using S10
Carefully cut open the protective foil around an end cap
and remove
[1.35ba,bb].
doors without locks
[1.35c].
Assembly of the bottom section
( 14 ) Position the bottom section 44 between the angular frames
1
and place a wedge, approx. 30mm (wood or similar)
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underneath it, to ease subsequent raising of the door leaf.
Secure the bottom section 44 against falling over
( 14a ) Pull the roller 56 out of the outer hinge 48
the pre-assembled roller holder 61, insert it on the
other side of the roller holder 61 and bolt the outer
hinge 48 to the bottom section 44 using S10
R/L
(M =10 Nm)
[1.40a,b - iso20] / [1.40aa,ab - iso45].
A
( 14b ) Pull the roller 56 out of the bottom cable mount
57 with the pre-assembled roller holder 61, insert it
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on the other side of the roller holder 61 and tilt the
bottom cable fastener 57
bottom section 44
[1.40c,d - iso20] / [1.40ac,ad - iso45].
( 14c ) Fold the cable link on the roller holder 61 to ease
assembly later.
Lock section
[1.45]
( 15 ) Inset the lock section 67 into the angular frame 1
it against falling over and – as with the bottom section 44 –
door!
- 8 -
[1.30]
[1.30a,aa].
[1.30ab].
[1.30ac,b].
(diagonal meas-
[1.30]
[1.30ac].
[1.30c].
[1.35]
Bolt floor
[1.35e].
R/L
[1.35e].
Attach the logo 58, only on garage
[1.40]
[1.40].
R/L
slightly to bolt it to the
R/L
using 4 x S10 (M
=10Nm)
, [1.40ad],
A
, secure
R/L
R/L
with