Sachs Bikes MadAss Reparaturanleitung Seite 207

TROUBLESHOOTING
Engine
Complaint
Engine is noisy
Clutch slips
Clutch drags
Transmission will
not shift
Transmission will
not shift back
204
Symptom and possible causes
Noise seems to come from the piston
Worn piston
Worn cylinder
Carbon build-up in combustion chamber
Worn piston pin or piston pin bore
Worn piston ring or ring groove
Noise seems to come from the cam chain
Stretched cam chain
Worn cam chain sprocket
Improperly working cam chain tension adjuster
Noise seems to come from the clutch
Worn countershaft spline
Worn clutch hub spline
Worn clutch plate teeth
Distorted clutch plate
Worn clutch release bearing
Weak clutch damper
Weak clutch spring
Noise seems to come from the crankshaft
Rattling bearing
Worn or burnt crank pin bearing
Worn or burnt ball bearing
Noise seems to come from the transmission
Worn or rubbing gear
Worn countershaft spline
Worn driveshaft spline
Worn or rubbing primary gear
Worn bearing
Clutch cable out of adjustment
Weak or broken clutch spring
Worn or distorted clutch pressure plate
Distorted clutch plate
Clutch out of adjustment
Some clutch springs are weak, while others are not
Worn or distorted clutch pressure plate
Distorted clutch plate
Broken gearshift cam
Distorted gearshift fork
Worn gearshift fork pawl
Broken gearshift shaft return spring
Rubbing or stuck gearshift shaft
Worn or distorted gearshift fork
Remedy
Replace
Rebore or replace
Clean
Replace
Replace
Replace cam chain and sprockets
Replace cam chain and sprockets
Repair or replace
Replace countershaft
Replace clutch hub
Replace clutch plate
Replace
Replace
Replace primary driven gear
Replace
Replace
Replace
Replace
Replace
Replace countershaft
Replace driveshaft
Replace
Replace
Adjust
Replace
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace gearshift fork
Replace
Repair or replace
Replace