Recommissioning The Truck; Safety Tests To Be Performed At Intervals And After Unusual Events; Final De-Commissioning, Disposal - Jungheinrich EFG 430 Betriebsanleitung

7.3

Recommissioning the truck

–– Thoroughly clean the fork lift truck.
–– Lubricate the fork lift truck according to the lubrication chart (refer to chapter F).
–– Clean the battery. Grease the pole screws using pole grease and reconnect the
battery.
–– Recharge the battery (refer to chapter D).
–– Check if the gear oil contains condensed water and change if required.
–– Check if the hydraulic oil contains condensed water and change if required.
–– Start up the fork lift truck (refer to chapter E).
Z
Battery-operated fork lift trucks:
If switching troubles are experienced in the electric system, spray the exposed con-
tacts with contact spray and remove any oxide layer on the contacts of the operating
controls by repeated operation.
F
Perform several brake tests immediately after recommissioning the truck.
8

Safety tests to be performed at intervals and after unusual events

Z
Perform a safety check in accordance with national regulations. Jungheinrich recom-
mends the truck be checked to FEM guideline 4.004. Jungheinrich has a safety de-
partment with trained personnel, able to carry out inspections.
The truck must be inspected at least annually or after any unusual event by a qualified
inspector (be sure to comply with national regulations). The inspector shall assess
the condition of the truck from purely a safety viewpoint, without regard to operational
or economic circumstances. The inspector shall be sufficiently instructed and expe-
rienced to be able to assess the condition of the truck and the effectiveness of the
safety mechanisms based on the technical regulations and principles governing the
inspection of forklift trucks.
A thorough test of the truck must be undertaken with regard to its technical condition
from a safety aspect. The truck must also be examined for damage caused by pos-
sible improper use. A test report shall be provided. The test results must be kept for
at least the next 2 inspections.
The owner is responsible for ensuring that faults are immediately rectified.
Z
A test plate is attached to the truck as proof that it has passed the safety inspection.
This plate indicates the due date for the next inspection.
9

Final de-commissioning, disposal

Z
Final, correct de-commissioning or disposal of the truck must be performed in
accordance with the regulations of the country of use. In particular, regulations
governing the disposal of batteries, fuels and electronic and electrical systems must
be observed.
F 16