Hettich BlueMax Mini Modular Betriebsanleitung Seite 48

Contents
1. Foreword
1. Introduction
2. Important notes
Revision service
Updating
3. Validity of this operating manual
Application
Copyright reserved © 2012
4. Owner's personal responsibility
5. Service
2. EC Declaration and protocols
1. EC Declaration of Conformity
2. Important note
3. Verification of instruction
3. General safety rules
1. Basics
Information for operating personnel
2 Information on this manual
3. Informal safety measures
4. Owner's duty
5. Information for the user
6. Skilled personnel and instructed, qualified persons
7. Symbols used in the wording of this operating manual 104
8. Hazard statements on the machine
9. Tasks and duties of operating personnel
10. Risks / residual hazards
11. Danger points and danger zones
12. Unloading and handling
13. Installing and connecting the machine
14. Getting ready
15. Operating, inspecting and monitoring the machine
16. Working with the machine
17. Servicing (maintenance)
18. Cleaning
19. Compressed air
20. Electrical work
21. Repairs
22. Replacement parts
23. Guards / safety components
Mechanical guards
24. Main power supply
25. Pneumatic safety guards
26. Supplementary guards
27. Disposal and protecting the environment
28. Emissions
29. Safe machine operation
4. Purpose / operating principle
1. General information
2. Intended use
3. Non-intended use
4. Operating principle and description of the machine
Operating principle
5. Rating plate
6. Limit values
5. Technical Information
1. Safety precautions
2. Attachment points
3. Technical Specifications
4. Equipment
5. Guards
6. Noise mission
7. Aligning / fastening
General information
8. Connections required
Main power connection
Compressed-air connection
96 96
9. Transporting the machine
Space around the machine
99 Transportation
99 Unloading the machine
99 10. Internal handling
99 11. Checking delivery for missing items
99 12. Dealing with shipping damage
99 13. Measures on temporary storage
99 14. Protection measures at the site of installation
99 15. Safety guards to be provided by the owner
16. Permissible ambient conditions
99
17. Removing preservatives
6. Start-up / trial run
100
101 1. Before first-time use
101 2. Safety check
3. Malfunctions on start-up
4 Machine versions supplied
1. Machine with article numbers:
102 9 131 498 and 9 131 499
102 2. Machine with article number: 9 132 099
103 5. Optional accessories
6. Interchangeable drilling units
103
103 Interchangeable drilling unit, 9 spindles,
103 Interchangeable drilling unit, 3 spindles, Selekta /
103 Interchangeable drilling unit, 6 spindles
Interchangeable drilling unit, 9 spindles
104 Interchangeable drilling unit, 90°, 9 spindles
105 7. Installing, assembling and connecting
105 8. Assemblies
106 Press-in frames for the interchangeable drilling unit,
106 6 spindles
106 Centre stop
106 Continuation stops
Drum stops
107
Hold-down clamp
107
108 Converting from manual operation to foot pedal
108 Connection assignment
108 9. Connecting to extractor system
108 Connecting to compressed-air supply
109 Connecting to power supply
109 10. Carrying out trial run
109 Pushbutton:
109 Information on trial run
109 Preliminary conditions
109 11. Concluding start-up
109
7. Setting up
109
110
110 1 . General information
Safety precautions
Information for the machine setter
2. Getting ready
113 3. Tools / aids
113 4. Safety check
113 5. Setting up (preparing for work)
113 Tools used (drill bits)
113 Interchangeable drilling unit, 6 spindles,
113 Interchangeable drilling unit, 3 spindles (Selekta 22/9) 138
113 Interchangeable drilling unit, 9 spindles
Interchangeable drilling unit, 90°, 9 spindles
6. Changing interchangeable drilling units
Cleaning
114 Fitting drilling units
114 Checking switch for proper working order
115 Inserting position for press-in frame
116 Setting drilling depth
117 Drilling penetration rate (end-position damping)
118 Limiting drilling stroke for drilling hole lines
118 7. Hold-down clamp and centre stop
118 Hold-down clamp
118 Centre stop
118 8. Bench top edge distance
Pendulum stops
118
8. Operation
118
118
119 1. Safety check
119 General information
119 Readiness for use
119 2. Switching on
119 Preparatory work
120 Operation
120 Control panel
120 Drilling hole line with interchangeable drilling unit,
120
9 spindles
120 Inserting hinges
3. Malfunctions during operation
Troubleshooting
4. Checks during operations
122 Checks for proper working order
122
122 9. Servicing / care
123
1. General information
123 Working on electrical components
123 2. Instructing maintenance personnel
123 3. Making the machine safe on shutdown
123
4. Cleaning the machine
Electric motors
5. Servicing work
123 Work on the pneumatic system
123 Servicing unit
123 6. Instructions on inspections
123 General
124
10. Malfunctions / troubleshooting
124
125 1. General information
126 2. Malfunctions caused by the owner
129 3. Troubleshooting
130
General causes of malfunction
131 Malfunctions while machine is operating
132 4. Reporting malfunctions
132
11. Dismantling / disposal
133
133
134 1. General information
134 Before dismantling
134 2. Taking out of service
134 3. Dismantling
135 General information
Dismantling the machine / system
4. Hazardous substances / disposal
12. Replacement parts lists
136
136
136 1 Base frame
136 2. Work surface
136 3. Motor with lifting cylinder and tool shelf
136 4. Centre stop
137 5. Press-in frame
137 6. Hold-down clamp
7. Continuation stop
8. Stroke limiter
138 9. Drum stop
138 10. Interchangeable drilling unit, 90°, 9 spindles
139
11. Interchangeable drilling unit, 9 spindles
139 12. Interchangeable drilling unit, 6 spindles
140 13. Interchangeable drilling unit, 3 spindles, Selekta (22/9) 168
141 14. Pneumatics diagram
141 15. Circuit diagram
142
142 13. Replacement part numbers
143
144 1. List of replacement part numbers
144 with designation
145
145
146
14. Instructions for installing accessories
148 1. Information
148 Hold-down clamp
148 Centre stop
149 Press-in frame
149 Converting from pushbutton to foot pedal
149 Continuation stops
150 Drum stops
151
152
153
153
153
153
154
154
154
155
155
155
155
155
156
156
156
157
157
157
157
157
157
159
159
159
159
159
159
159
160
161
161
162
162
163
163
164
164
165
166
167
169
170
174 + 177
178
179
180
181
182 + 183
184 + 186
187
97 97