Bosch Rexroth MKR Serie Anleitung Seite 3

1. Safety, Cross-References and Symbols 6
1.1 Safety notes and their symbols
1.2 Cross-referencing symbols
1.3 Symbols
2. Overview,
Linear Modules MKR and MLR
2.1 Type designation
2.2 Nameplate, ordering of wear parts
2.3 Ordering of components and publications
3. Mounting the Linear Modules
3.1 Mounting preparations
3.2 Clamping fixtures
3.3 T-nuts
4. Overview, Attachments
Switching System
5. Mounting the Switching System
5.1 Mounting the switch and switching cam
5.2 Mounting the socket
5.3 Removing the switch and socket
5.4 Mounting / removing the cable duct
6. Mounting the Drive
6.1 Mounting the motor to MKR 15-65 with gear
6.2 Mounting the motor to MKR 20-80,
MLR 10-80, MKR 25-110, MLR 10-110
6.3 Mounting the motor to MKR 35-165 with gear
6.4 Removing the motor
7. Start-up
7.1 Checking the operating conditions
7.2 Preparing for start-up
7.3 Trial run, running in
8. Maintenance
8.1 Lubricating the Ball Rail System in the MKR
8.2 Oiling the Cam Roller Guides in the MLR
8.3 Oiling the steel cover strip
9. Replacement Mounting Assemblies
MKR 15-65
9.1 Overview MKR 15-65
9.2 Removing the deflectors
9.3 Replacing the sealing strips
9.4 Removing the cover strip
9.5 Detensioning the toothed belt
9.6 Removing the end block, tension end
9.7 Replacing the carriage
9.8 Removing the end block, drive end
9.9 Replacing the toothed belt
RDEFI 82 474/2001-06
Instructions for Linear Modules MKR / MLR
9.10 Mounting the end block, drive end
9.11 Mounting the end block, tension end
6
9.12 Tensioning the toothed belt, mounting the
6
cover strip
6
10. Replacement Mounting Assemblies
MKR 20-80 and MKR 25-110
9
10.1 Overview MKR 20-80
9
10.2 Overview MKR 25-110
9
10.3 Removing the cover strip
9
10.4 Detensioning the toothed belt
11
10.5 Removing the end blocks
11
10.6 Removing the carriage
11
10.7 Replacing the sealing strips
11
10.8 Replacing the toothed belt
10.9 Mounting the carriage
10.10 Mounting the end blocks
13
10.11 Tensioning the toothed belt
13 10.12 Mounting the cover strip
13
11. Replacement Mounting Assemblies
13
MKR 35-165
13
11.1 Overview MKR 35-165
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11.2 Detensioning the toothed belt
17
11.3 Removing the end blocks
17 11.4 Replacing the toothed belt
11.5 Removing the carriage
19 11.6 Replacing the sealing strips
21 11.7 Mounting the carriage
21 11.8 Mounting the end block, drive end
11.9 Mounting the end block, tension end
23
11.10 Tensioning the toothed belt
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12. Replacement Mounting Assemblies
23
MLR 10-80 and MLR 10-110
23
12.1 Overview MLR 10-80 and MLR 10-110
25
12.2 Detensioning the toothed belt
25
12.3 Removing the end blocks
25
12.4 Replacing the carriage
27
12.5 Replacing the toothed belt
12.6 Mounting the end blocks
28 12.7 Mounting and tensioning the toothed belt
28
13. Tensioning the Toothed Belt
31
13.1 Tensioning using a draft cell
31
13.2 Tensioning with travel measurement
31
13.3 Tensioning with oscillation measurement
33
14. Replacing the Frame or Guide Rail 83
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