Maintenance - REMS Tornado 2000 Betriebsanleitung

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desired cutting position by means of the contact lever. The pipe is cut by rotating
the spindle clockwise.
Remove any burrs inside the pipe resulting from the cutting operation with the
pipe reamer (19).
To drain the cooling lubricant: Take off the flexible hose of the tool holder (7)
and hold it into a container. Keep the machine running until the oil tray is empty.
Or: Remove screw plug (25) and drain trough.
3.4. Production of nipples and double nipples
Use REMS Nippelfix (automatic internal clamping) or REMS Nippelspanner
(internal clamping) for threading nipples. Ensure that both sides of the pipe are
deburred inside. Always slide the pipe up to the end of the clamping section.
To clamp the piece of pipe (with or without thread) with the REMS Nip pelspanner,
use a screwdriver and turn the spindle to expand the head of the Nippelspanner.
Expand only with attached piece of pipe, otherwise damage will arise.
Do not cut nipples with REMS Nippelfix and REMS Nippelspanner shorter than
is permitted by the appropriate standard.
3.5. Producing left-handed threads
For left-handed threads only the REMS Magnums 2010, 2020, 4010 and 4020
are suitable. The die head in the tool set holder has to be off-set e.g. by using
a M 10 x 40 screw in order to cut left-handed threads, otherwise the lifting and
the start-cutting can be damaged. Set the switch to position "R". Change the
hose connections at the coolant pump or for shut of the coolant pump briefly.
Alternatively use a switch valve (Art.No. 342080, accessory), attached to the
machine. With the lever on the switch valve (Fig. 9) the direction of flow on the
coolant pump is reversed.
Machine Wiring and Electrical Components Magnum
Machine Wiring
Mains line
Connecting line
Inner lines
Connecting line
Motor
Capacitor
Electrical Components
Motor
Cam switch
Foot switch
Capacitor
Magnum 2000/3000/4000
Wire colour/No. Terminal
brown 2 (emergency stop)
blue 2 (emergency stop)
brown 2 (motor protection)
blue 1 (emergency stop)
red 1 (emergency stop)
↓
13 (button)
red 14 (button)
↓
1 (motor protection)
brown 2
blue 1
black 2 brown
black 5 6
black 6 5
black 4 3
black 3 4
black 1 blue
RW 345 REMS
T 5310 REMS

4. Maintenance

DANGER
Pull out the mains plug before maintenance and repair work! This work
may only be performed by qualified personnel.
4.1. Maintenance
The machine is maintenance free. The gearbox operates in a sealed-off oilbath
and therefore needs no lubrication.
4.2. Inspection / Servicing
The motor of the Tornado 2000 / Magnum 2000 / 3000 / 4000 is equipped with
carbon brushes. These wear out and therefore need checking from time to
time, and, if necessary, changing. Loosen by about 3 mm (1/8") the 4 screws
of the motor cap and remove both caps from the motor. See also point 6: Actions
in case of trouble.
Magnum 2010/3010/4010
Wire colour/No. Terminal
brown 2 (emergency stop)
blue 2 (emergency stop)
green/yellow W casing
brown 2 (motor protection)
blue 1 (emergency stop)
green/yellow W casing
red 1 (emergency stop)
↓
13 (button)
red 14 (button)
↓
1 (motor protection)
brown R
blue S
green/yellow W casing
red U
1
yellow V
1
green W
1
black U
2
white V
2
blue W
2
green/yellow W casing
brown C
1
blue C
2
RW 342 REMS
CA 10 C 58761 * FT22V REMS
T 5300 REMS
MP 35/100/330 REMS
Magnum 2020/3020/4020
Wire colour/No. Terminal
brown 1
black 3
black 5
blue A1
green/yellow W casing
black 1 2
black 2 4
black 3 6
black 4 14
black 5 2 (emergency stop)
green/yellow W casing
red 5 → 1 (emerg. stop)
red 13 → A2
black 1 L
1
black 2 L
2
black 3 L
3
black 4 4
black 5 5
green/yellow W casing
red U
1
yellow V
1
green W
1
black U
2
white V
2
blue W
2
white 7/20 7
white 8/21 8
green/yellow W casing
RW 343 REMS
CA 10 D-U277 * 01 FT22V REMS
T 5400 REMS
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