Electrical Components - REMS Tornado 2000 Betriebsanleitung

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Changing the chuck jaws Magnum
With the clamping ring (22), close the chuck jaws (24) to a clamping diameter
of approx. 30 mm. Remove screws of chuck jaws (24). Slide chuck jaws out
towards the rear by using an appropriate tool (screw driver). Slide new chuck
jaws into the chuck jaw carrier from the front.
3.3. Operation
3.3.1. Tornado
Swing out the tools and bring the tool holder to the right-hand end-position by
means of contact lever (5). Feed in the material so that it projects approx. 10
cm out of the chuck (19). Swing down and close the die head (8). Set switch
(18) to position 1, then operate footswitch (21); the material will now be clamped
automatically. On types 2010 and 2020, the second operating speed can be
selected for sectioning, debur ring and small thread cutting operations. To do this,
with the machine running, slowly move switch (18) from position 1 to position 2.
With the contact lever (5), advance the die head onto the rotating material.
After one or two threads have been cut, the die head will continue to cut auto-
matically. In the case of tapered pipe threads, the die head opens automatically
when the standard length of thread is reached. When cutting extended threads
or bolt threads, open the die head manually, with the machine running. Release
foot switch (21). Set switch (18) to R. Depress foot switch (21) briefly to release
the material.
Threads of unlimited length can be cut by reclamping the material, as follows.
When the tool holder approaches the machine housing during the thread cutting
process, release foot switch (21) but do not open the die head. Set switch (18)
to R. Release the material and bring the tool holder and material to the right-
hand end-position by means of the contact lever. Switch on the machine again
by setting the switch to position 1.
For pipe cutting operations, swing in the pipe cutter (15) and bring it to the
desired cutting position by means of the contact lever. The pipe is cut by rotating
the spindle clockwise.
5. Machine Wiring and Electrical Components Tornado
Machine Wiring
Mains line
Connecting line
Inner line
Connecting line
Motor
Resistor
Capacitor
Electric pump
(Machine model "T")

Electrical Components

Motor
Cam switch
Foot switch
Capacitor
Tornado 2000
Wire colour/No. Terminal
brown 2 (emergency stop)
blue 2 (emergency stop)
green/yellow W casing
brown 2 (motor protection)
blue 1 (emergency stop)
green/yellow W casing
red 1 (emergency stop)
↓
13 (button)
red 14 (button)
↓
1 (motor protection)
brown 1
blue 3
green/yellow W casing
black 2 4
black 5 8
black 6 10
black 4 6
black 3 5
black 1 2
brown 5
blue 12
brown 1
blue 3
green/yellow W casing
RW 345 REMS
CA 10 C 58751 * FT22V REMS
T 5300 REMS
The resulting inside burr after cutting will be deburred with the reamer (16).
To drain the thread cutting oil: Take off the hose of the tool holder (2) and hold
it into a container. Keep the machine running until the tray is empty. Or: take
off the tray and empty it using the pouring spout (17).
3.3.2. Magnum
Swing out the tools and move the tool carrier to the right-hand end position
with the aid of the pressing lever (8). Pass the material to be threaded through
the opened guide (2) and through the opened chuck (1) so that it extends by
about 10 cm from the chuck. Close the chuck until the jaw comes against the
material and then, after a short opening movement, jerk it shut once or twice
in order to clamp the material firmly. Closing the guide chuck (2) centers the
material that extends from the rear of the machine. Swing down and close the
die head. Set the switch (3) to position 1, then operate the foot switch (4).
Magnum 2000 / 3000 / 4000 is switched on and off with the foot switch (4) only.
On Magnum 2010 / 3010 / 4010 and 2020 / 3020 / 4020, the second operating
speed can be selected for sectioning, deburring and small thread cutting
operations. To do this, with the machine running, slowly move switch (3) from
position 1 to position 2. With the contact lever (8), advance the die head onto
the rotating material.
After one or two threads have been cut, the die head will continue to cut auto-
matically. In the case of tapered pipe threads, the die head opens automatically
when the standard length of thread is reached. When cutting extended threads
or bolt threads, open the die head manually, with the machine running. Release
pedal switch (4). Open quick action hammer chuck, take out material.
Threads of unlimited length can be cut by reclamping the material, as follows.
When the tool holder approaches the machine housing during the thread cutting
process, release pedal switch (4) but do not open the die head. Release the
material and bring the tool holder and material to the right-hand end-position
by means of the contact lever. Clamp material again, switch on machine again.
For pipe cutting operations, swing in the pipe cutter (18) and bring it to the
Tornado 2010
Wire colour/No. Terminal
brown 2 (emergency stop)
blue 2 (emergency stop)
green/yellow W casing
brown 2 (motor protection)
blue 1 (emergency stop)
green/yellow W casing
red 1 (emergency stop)
↓
13 (button)
red 14 (button)
↓
1 (motor protection)
brown R
blue S
green/yellow W casing
red 1 U
1
yellow 2 V
1
green 3 W
1
black U
2
white V
2
blue W
2
green/yellow W casing
brown C
1
blue C
2
brown R
blue S
green/yellow W casing
RW 342 REMS
CA 10 C 58761 * FT22V REMS
T 5300 REMS
MP 35/100/330 REMS
Tornado 2020
Wire colour/No. Terminal
brown 1
black 3
grey 5
blue A1
green/yellow W casing
black 1 2
black 2 4
black 3 6
black 4 14
black 5 2 (emergency stop)
green/yellow W casing
red 5 → 1 (emerg. stop)
red 13 → A2
black 1 L
1
black 2 L
2
black 3 L
3
black 4 4
black 5 5
green/yellow W casing
red U
1
yellow V
1
green W
1
black U
2
white V
2
blue W
2
white 7/20 7
white 8/21 8
green/yellow W casing
brown L
1
blue L
2
green/yellow W casing
RW 343 REMS
CA 10 D-U277 * 01 FT22V REMS
T 5400 REMS
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