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42 | EPS 807 / 815 | Maintenance
6.�
Maintenance intervals
Maintenance work
Check and, if required, adjust the nozzle opening pressure pursuant to the regulations.
Pressure lines: check that sealing cones and bores are in perfect condition;
if required replace with new pressure lines.
Interchange the nozzle holders and pressure lines and compare the flow rates.
The flow rates must be identical.
Replace pressure joint with rod filter or sieve filter.
Measuring glasses: visual check; replace if required.
Check measuring device (KMA 802) for any leakages, and if found, rectify them.
Check measuring accuracy of measuring device (KMA 802).
Measuring cells (KMA 802): Perform flow measurement on even and odd ducts in succession and com-
pare the delivery rates with each other:
The same delivery rates must be measured.
Exchange the banjo bolt with the copper gaskets.
(Oil the copper gaskets! Tightening torque 30 + 3 Nm).(Outlet damping unit on KMA and KMM
60S3/80S3 and upgrade kits).
Check pressure gauge with calibrated pressure gauge.
Replace if deviations occur.
Check accuracy of the temperature unit, measuring and control devices.Repair if deviations occur.
Check the stroke and rev counter for accuracy.
Repair if deviations occur.
Change the calibration fluid.
Replace the calibration-fluid filter.n.
Clean and rinse the calibration-fluid tank and suction filter.
Drain the contaminated oil in the storage area under the mounting rail.
Replace the lubricating oil filter in the lubricating oil supply pipe (optional accessory).
Change the lubricating oil
Clean the lubricating oil tank.
Maintenance intervals
*)
1 Weekly
2 After testing 200 injection pumps, at the latest after 2 months
3 During a main inspection or, if required, during the test service
6.4
Spare parts and wearing parts
Designation
Fuel filter box <
Hydraulic inlet filter <
Lubricating oil filter <
Hosepipe <
Hosepipe <
Hosepipe <
Shutoff valve
Temperature sensor, short
Temperature sensor, long
Connecting cable
Connecting cable
Drive coupling
Tensioning bolt
Box spanner
T-bar
Hexagon spanner
Hexagon spanner
Hexagon spanner
Fuse links <
Fuse links <
|
1 689 979 672
2012-06-26
Order no.
Use
1 687 434 028
For calibration fluid
1 687 430 004
In the calibration-fluid tank
1 687 434 061
For Lubricating oil supply
1 680 712 151
For calibration fluid (supply)
1 680 712 051
For calibration fluid (reflow)
1 680 711 035
Hosepipe for accessory set 1 687 010 126
1 687 415 056
For testing distributor pump
1 687 224 953
For testing distributor pump
1 687 224 952
For tank temperature
1 684 465 363
For temperature sensor
1 684 448 290
For testing solenoid valve
1 686 401 026
For EPS 807/815
2 910 406 358
M 12 x 80 with strength 12.9
1 687 950 058
A/F 11
1 683 000 000
For flywheel
1 907 950 007
A/F 6 for hexagon socket
1 907 950 008
A/F 8 for hexagon socket
1 907 950 009
A/F 10 for hexagon socket
1 904 522 347
5 AT 250 V
1 904 522 343
2 AT 250 V
1
2
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