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HBM Machines HBM M3-M16 Plus Bedienungsanleitung Seite 10

Elektrischer gewindeschneidarm

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5. Secure the cover cap (2) to the top of the support column (23) (Fig. D).
D
Support
column (23)
NOTICE!
» Alternatively, use a permanent magnetic base (model H134113/H134114)
(sold separately) that allows the tool to be securely attached to a ferromagnetic
workbench or surface.
6. Pneumatic connection
WARNING! Risk of injury!
» Before disconnecting a hose, make sure that the tool is depressurised to prevent
any sudden release of compressed air which could be a potential hazard. Fully
release the pressure from the tool and the hose to avoid loss of control and reduce
the risk of damage. Loose hoses can fly off or whip uncontrollably, causing injury.
» Avoid kinking or twisting hoses. Make sure that hoses are properly routed and
supported to maintain a smooth and unrestricted flow of compressed air.
1. Connect an air hose with diameter of Ø8 mm (not supplied) to the suitable
compressed air supply regulated between 6 and 8 bar.
2. Connect the other end of air hose to the air inlet (20) of the tool.
3. Switch on the tool and set the Air Valve to ON in the User Parameter.
4. Fully open the air valve (18) to maximise the air flow.
5. Switch on the compressed air supply.
6. Press and release the reverse button (13) to verify the automatic blowing system is
working properly. Adjust the air flow via air valve (18) if needed.
7. Commissioning
NOTICE!
» Commissioning helps optimise the performance of the tool. By thoroughly testing
and verifying the functionality of the tool, potential hazards and safety risks can be
identified and addressed before operation.
7.1 Filling the lubrication oil
CAUTION! Risk of injury!
» Switch off and unplug the tool before attempting to add or change lubrication oil.
CAUTION! Risk of damage!
» Regularly check the oil level in the oil reservoir (17) and refill the oil when needed.
Running the tool with insufficient oil or allowing it to run dry can cause damage to
the workpiece and the tap.
NOTICE!
» Fill the oil reservoir (17) with only high-quality synthetic tapping or cutting oil.
» The lubrication oil capacity for the oil reservoir (17) is about 500 ml. Do not
overfill.
10
1. Unscrew the oil fill plug (6).
2. Use a funnel to slowly pour the appropriate lubrication oil into the oil
reservoir (17) to prevent spills or overfilling.
3. Fill the oil up to approximately 5 mm from the top of the reservoir opening.
Cover cap (2)
4. Refit the oil fill plug (6) securely to ensure a tight seal.
7.2 Pre-operational checks and procedures
• Visually inspect the tool for any signs of damage, wear or loose components
before operation.
• Make sure the tool is securely mounted to a flat, stable surface, either by
anchoring it directly using the supplied bolts or placing it on a permanent magnet
base.
• Familiarise yourself with the tool's controls. Understand how to start, operate and
stop the tool.
• Make sure the tool has sufficient lubrication oil before starting the operation.
Check the oil level in the oil reservoir (17) and verify that it reaches at least 5 mm
from the top of the reservoir opening.
• Check the support struts (8) to make sure they are functioning properly and
providing the necessary control over the movement of the articulating arm (7).
• Make sure the air connection to the air inlet (20) is properly secured and free of
any leaks.
• Clear the area around the tool and make sure there are no obstructions or
flammable materials nearby.
• Start the tool according to the instructions and monitor it for any unusual noises,
vibrations or performance issues.
7.2.1 Leak test
NOTICE!
» If any leaking components are identified, immediately stop the tool and the
air supply and release the air pressure from the system. Tighten the fittings or
connections where the leaks were observed.
» If tightening does not resolve the leak, the faulty component may need to be
replaced.
1. Apply the soapy water solution to all fittings and connections between the tool and
the air supply.
2. Start the air supply and adjust the air valve (18) to the maximum rated pressure
for the tool.
3. Press the start button (14) to start the tool and allow the entire pneumatic system
to reach the maximum rated pressure.
4. Carefully observe the areas where the soapy water solution is applied.
5. Look for any bubbles forming, as this would indicate the presence of an air leak.
7.3 Installation check
• Make sure the tool is properly positioned and securely anchored. This includes
verifying that the tool is placed on a level and stable foundation, preventing any
movement or instability during operation.
• Verify the alignment and calibration of tool components, including any measuring
or positioning systems. Proper alignment and calibration are essential for accurate
and precise results, enabling the tool to function optimally and deliver reliable
performance.
7.4 Check and test of safety systems
NOTICE!
» Pay attention to any abnormal sounds, vibrations or odours during the checks
and investigate and address them accordingly. If any issues or abnormalities are
discovered during the checks, see chapter 12. Troubleshooting.
Conduct a comprehensive test run of the tool to ensure it functions properly and is
ready for regular operation. During the test run, thoroughly verify the following:
• Start button (14): Press and release the start button multiple times. Make sure
the tool starts and stops operation immediately as the start button is pressed and
released.
• Reverse button (13): Press the reverse button to change the spindle's direction.
Ensure the spindle orientation changes as expected. Make sure the tool starts and
stops operation immediately as the reverse button is pressed and released.
• Support struts (8): Verify the support struts are providing control and stability
to the articulating arm throughout the tapping process. The articulating arm (7)
should move and be positioned.

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Diese Anleitung auch für:

H134111