Reely Stagger Bedienungsanleitung Seite 45

Proceeding with the assembly:
Assembly instructions, figure 1 (A-1):
The two plastic parts for the rear bumper are to be connected with two M3 x 16 screws.
Assembly instructions, figure 2 (A-2):
Mount the rear bumper on the aluminium base plate using two M3 x 10 countersunk screws.
Assembly instructions, figure 3 (A-3):
Clip a snap ring onto each of the two thin metal axles using needle-nose pliers. Then assemble the lower suspension
arm, paying attention to the orientation of the components (the left and right suspension arms have identical struc-
ture). Finally, clip the two remaining snap rings onto the ends of the two metal axles.
Assembly instructions, figure 4 (A-4):
Place the lower suspension arm on the aluminium base plate (it only fits in one orientation, with 2 lugs on the under-
side of its central part fitting exactly into the aluminium base plate). Fasten the lower suspension arm on the aluminium
base plate using four M3 x 15 countersunk screws. Finally, secure the screws with four M3 locking nuts.
Assembly instructions, figure 5 (B-1):
Fasten the two plastic parts together using one M3 x 8 screw. Figure 5 shows the components of the pre-assembled
friction clutch.
Assembly instructions, figure 6 (B-2):
Unless preset, set the 7 – 7.5 mm gap between the nut and the pressure washer for the friction clutch. After that as-
semble the parts as shown in the figure. Pay attention that ball bearings (a smaller one in the retaining plate and two
larger ones on the drive axle of the friction clutch) have different sizes.
The adjustment process of the friction clutch is described in section 11. e).
Important!
When attaching and tightening down the cardan shaft attachment, make sure to screw in the M4 x 4 set
screw so that it rests on the flattened side of the drive axle.
During assembly make sure that the gear can be turned easily, but there should not be too much play (the
gear must not turn too tight either!).
The bevel gear is secured with an M2.5 snap ring on the friction clutch axle. In this case, you will also need needle-
nose pliers.
Insert the two M3 nuts into the openings in the motor support plate and fix the lower one with a single M3 x 15 screw
(the upper one will later be used during the motor mounting).
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