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Sicherheit
Sicherheitsaufklebersatz ANSI-Norm
NOTICE
Welding truck can seriously
damage ECUs and
components.
Hinweis zum Schweißen (1830)
WARNING
Pressurised
hydraulic tank.
Druckwarnung Hydrauliktank (2021)
WARNING
Accumulators.
Incorrectly maintained
accumulators can result
in brake failure, which
can result in death or
serious injury.
Druckspeicher-Warnung (1922)
13
29 11
9
12
28
35
24
6
1
31
5
7
33
32
4
3
30
15
2
NOTES ON LUBRICATION AND SERVICE CHART
NOTE 1
- CAPACITIES GIVEN ARE APPROXIMATE - WORK TO DIPSTICK, SIGHT GAUGES OR LEVEL PLUGS.
NOTE 2
- CHECK WITH THE ENGINE IDLING AND THE TRANSMISSION AT ITS NORMAL OPERATING TEMPERATURE.
NOTE 3
- LUBRICATE SLOWLY UNTIL EXCESS LUBE IS SEEN.
NOTE 4
- REMOVE PLUGS AND FIT LUBE FITTINGS. LUBRICATE SLOWLY UNTIL EXCESS LUBE IS SEEN. REMOVE FITTINGS AND REFIT PLUGS.
NOTE 5
- CAPACITY OF FRONT AND REAR DIFFERENTIALS 33 LITRE (8.7 USGAL). CAPACITY OF CENTRE DIFFERENTIAL 34 LITRE (9USGAL)
PLUS 1 LITRE (2 PINTS) FOR PRIMING THE 3RD DIFFERENTIAL UNIT. (36 LITRE EPL + 2 LITRE LZ 6178).
NOTE 6
- REMOVE PLUG FROM PORT ON UNDERSIDE OF OSCILLATION HUB. PLUG IS REMOVED TO DRAIN THE CAVITY OF ANY OIL THAT ENTERS
THE CAVITY WHEN FILLING. REMOVE GROMMET AND LEVEL PLUG ON SIDE OF OSCILLATION HUB. ADD OIL IF REQUIRED. REFIT ALL PLUGS.
NOTE 7
- CHECK DROPBOX LEVEL COLD WITH ENGINE RUNNING.
EO
- ENGINE OIL. REFER TO "RECOMMENDED LUBRICANTS".
HO
- HYDRUALIC OIL. REFER TO "RECOMMENDED LURICANTS".
EPL
- EXTREME PRESSURE LUBRICANT SPEC. MIL-L21058.
EP,NLGI
- EXTREME PRESSURE LITHIUM No. 2 GREASE (WITHOUT "MOLY"). REF. EEMS 19014
EP,LI COMP - EXTREME PRESSURE LITHIUM GREASE. REF. EEMS 19057.
LZ
- LUBRIZOL 6178
PAG OIL
- POLYALKLENE GLYCOL (PAG) COMPRESSOR LUBRICATING OIL - LOW VISCOSITY (ISO46).
2-28
Disconnect the following,
in order, before welding:
1. Turn off master switch.
2. Battery earth cable.
3. Battery supply cable.
4. Alternator earth cable.
5. Alternator supply cable.
6. Body control lever.
7. Engine ECM.
8. Transmission ECU.
9. Hydraulic ECU.
10. Instrument panel ECU.
11. Cab bulkhead connectors
15333285
0
PSI / BAR
AIR
OIL
Before working on the
tank, open the ball valve
to remove pressure.
Close valve after
pressure has relieved.
15343324
0
PSI / BAR
N
2
Maintain nitrogen
precharge in accumulators
for proper operation of
brake system.
Read manual for brake
system imformation.
15333270
18
19
25
12
21
14
34
22
26
17
TA350/400 Wartungs- und Schmiertabelle (1795)
WARNING
Explosion Hazard
Death or serious
injury can result
from release of
pressurised liquids.
Fall Hazard
Death or serious
injury can result
from falling.
Crush Hazard
Death or serious injury
from crushing can occur
in articulating area
when machine turns.
Warnung vor Quetschgefahr aufgrund Gelenk
INTER
REF
-VAL
IDENTIFICATION
NO.
HOURS
1
ENGINE
1
ENGINE CRANKCASE BREATHER
2
TRANSMISSION
3
HYDRAULIC TANK
10
4
RADIATOR EXPANSION TANK
DAILY
17
16
10
5
PRIMARY FUEL FILTER/WATER SEP
14
DROPBOX
32
OCDB TANK
11
ENGINE AIR CLEANER
6
DRIVE BELT
27
TYRES
7
BATTERY ELECTROLITE
8
WHEEL RIM NUTS
9
CAB FRESH AIR FILTER
50
10
PANHARD ROD BEARINGS
WEEKLY
19
OSCILLATION BUSH
20
SUSPENSION BEAM BUSHINGS
21
STEERING CYLINDER PINS
22
BODY CYLINDER PINS
23
BODY HINGE PINS/TAILGATE PINS
2
TRANSMISSION BREATHER
5
PRIMARY FUEL FILTER/WATER SEP
15
SECONDARY FUEL FILTER
250
16
DIFFERENTIALS
17
WHEEL PLANETARIES
MONTHLY
18
ARTICULATION BEARINGS
19
OSCILLATION PIVOT
25
PARKING BRAKE PADS
6
DRIVE BELT
1
ENGINE
500
13
ENGINE OIL FILTERS
3 MONTH
14
DROPBOX
14
DROPBOX OIL FILTERS
20
8
27
23
16
DIFFERENTIALS
17
WHEEL PLANETARIES
11
ENGINE AIR CLEANER
28
COOLANT ADDATIVE
1000
9
CAB FRESH AIR FILTER
6 MONTH
29
FUEL TANK BREATHER
30
HYDRAULIC TANK BREATHER
31
OCDB TANK BREATHER
26
DRIVESHAFT BEARINGS
32
OCDB TANK
1500
9 MONTH
33
OCDB FILTER
33
OCDB STRAINER
3
HYDRAULIC TANK
3
HYDRAULIC OIL FILTER
6
DRIVE BELT
24
COOLING SYSTEM
2000
ANNUALLY
34
ARTICULATION PIVOT NUT
2
TRANSMISSION MTG. BOLTS
1
TURBOCHARGER MTG. NUTS
1
ENGINE MOUNTING BOLTS
12
TRANSMISSION OIL FILTERS
3000
35
AIR CONDITIONING COMPRESSOR
4000
2
TRANSMISSION
6000
Do not weld or drill
into accumulator.
Keep away from flames.
Relieve all pressure
before performing
service on accumulator.
Druckspeicher-Warnung (1985)
WARNING
Use the access
system provided
when servicing
the machine.
Warnung vor Sturzgefahr (1986)
WARNING
Before servicing:
1. Turn key switch off
and remove key.
2. Install articulation
lock arm.
(1810)
LUBRICATION AND SERVICE CHART
NO.
SERVICE
LUBRICANT
SERVICE
OF
INSTRUCTIONS
OR COOLANT
QUANTITIES
PTS
CHECK OIL LEVEL. ADD OIL IF LOW
1
EO
AS REQUIRED
INSPECT AND CLEAN IF REQUIRED
1
CHECK OIL LEVEL. ADD OIL IF LOW
1
TRANSYND
SEE NOTE 2
CHECK OIL LEVEL. ADD OIL IF LOW
1
HO
AS REQUIRED
CHECK COOLANT LEVEL. ADD IF LOW
1
ETHYLENE
AS REQUIRED
GLYCOL
CHECK. DRAIN AS REQUIRED
1
CHECK OIL LEVEL. ADD OIL IF LOW
1
EO
SEE NOTE 7
CHECK OIL LEVEL. ADD OIL IF LOW
1
TEXTRAN TDH
AS REQUIRED
PREMIUM
CHECK. RENEW ELEMENT IF REQUIRED
VISUAL INSPECTION FOR DAMAGE
1
CHECK CONDITION & PRESSURE
6
CHECK LEVEL. ADD ELECTROLITE IF LOW
2
AS REQUIRED
CHECK TORQUE
114
600 Nm / 442 lbf ft
INSPECT AND CLEAN IF REQUIRED
1
LUBE
4
EP. NLGI
SEE NOTE 3
LUBE
2
EP, NLGI
SEE NOTE 3
LUBE
2
EP, NLGI
SEE NOTE 3
LUBE
4
EP, NLGI
SEE NOTE 3
LUBE
4
EP, NLGI
SEE NOTE 3
LUBE
2
EP, NLGI
SEE NOTE 3
CLEAN IF RQUIRED
1
RENEW
1
RENEW
1
CHECK OIL LEVEL. ADD IF LOW
3
EPL & LZ
AS REQUIRED
CHECK OIL LEVEL. ADD IF LOW
6
EPL
AS REQUIRED
LUBE
2
EP LI COMP
SEE NOTE 3 & 4
CHECK END FLOAT. ADJUST IF REQUIRED
1
CHECK WEAR. REPLACE IF REQUIRED
2
CHECK TENSION. TIGHTEN IF REQUIRED
1
DRAIN OIL AND REFILL WITH NEW OIL
1
EO
32 LITRES / 8.4 US GAL
RENEW
2
DRAIN OIL AND REFILL WITH NEW OIL
1
EO
13 LITRES / 3.4 US GAL
RENEW
1
DRAIN OIL AND REFILL WITH NEW OIL
3
EPL & LZ
SEE NOTE 5
DRAIN OIL AND REFILL WITH NEW OIL
6
EPL
9 LITRE / 2.4 US GAL
RENEW ELEMENT
RENEW
RENEW
1
RENEW
1
RENEW
1
RENEW
1
CHECK OIL LEVEL. ADD IF LOW
1
EPL
SEE NOTE 6
DRAIN OIL AND REFILL WITH NEW OIL
1
TEXTRAN TDH
115 LITRES / 30.5 US GAL
PREMIUM
RENEW
1
CLEAN
1
DRAIN OIL AND REFILL WITH NEW OIL
1
HO
298 LITRE / 79 US GAL
RENEW
1
RENEW BELT
1
CHECK CONCENTRATION. ADD BOOSTER
1
ETHYLENE
67 LITRES / 18 US GAL
GLYCOL
CHECK TORQUE (TORQUE SEAL)
1
1425 Nm / 1050 lbf ft
CHECK TORQUE (TORQUE SEAL)
2
921 Nm / 680 lbf ft
CHECK TORQUE (TORQUE SEAL)
2
921 Nm / 680 lbf ft
CHECK TORQUE (TORQUE SEAL)
2
330 Nm / 239 lbf ft
RENEW
2
DRAIN FLUSH AND REFILL WITH NEW OIL
1
PAG OIL
0.125 LITRES
DRAIN OIL AND REFILL WITH NEW OIL
1
1
TRANSYND
61 LITRES / 16 US GAL
0
PSI / BAR
15334869
15334870
15333263
15353114
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