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iso45-3_Holz_Textteil 31.05.13 13:48 Seite 3
GB
( 16 ) Middle section(s) 86 (M)
Assemble and mount middle section(s) 86 to angle frames
1
/1
as described with floor and lock sections with S15 +
R
L
S16 + S5 + S12 + 48
( 17 ) Header section 87 (K)
Put header section 87 into angle frames 1
against tipping and mount on both the left and right of the
header section 87 an upper roller block 88 with S15.
upper casters 90
/90
R
fasten to roller block 88 with S5 + S12.
upper casters 105
/105
R
fasten to roller block 88 with S5 + S12 [
hinges on the side and in the centre of the header and
middle sections with S15 + S16.
( 18 ) Adjusting casters:
( 18a )
Pull all casters out from door leaf in the direction
indicated by the arrow so that the door leaf sits
close on the frame seal (space between section
skirt from grey segment of frame seal: approx. 1
mm). Casters should turn easily by hand.
Elevation adjustment of upper caster
( 18b )
With manually operated doors and NovoPort-
operator: centre of caster should slide into the tail
end approx. 5mm (starting point: lower edge of
upper caster retainer must be flush with the upper
castor roller block).
( 18c )
With door operator on ceiling: Castor should lie in
the upper corner of the tail end.
bracket 99 to header section
( 19 ) Adjusting the torsion spring:
( 19a )
Twist torsion spring by hand in order to tighten the
wire cable on the cable reel. Ensure that the cable
sits properly. Tighten coupling screws S11.
. The left and right versions of the torsion
[
]
2.20e
springs can vary due to different lengths and cable
wire cross-section.
( 19b )
Tightening the torsion spring:
Wear suitable protection whenever tightening/
loosening springs. You will find the number of
tensioning turns on the type plate.
Tighten torsion spring
tubes 92 in the direction indicated by the arrows.
Always tighten springs from bottom to top.
Cinch holder screws S11. Proceed in same
[
]
2.20f
fashion to tighten torsion spring
Both springs must be tightened with the same
number of turns. The number of tensioning
turns can be determined on the tightened
spring in according with the diagram.
Use a mason's level to check the door leaf. If it
is not exactly horizontal, loosen coupling 38
and turn torsion springs until exactly level.
Secure coupling 38 when finished. S11.
[
]
1.60d
Warning: After tightening spring, pull spring
pin 96 with lug in order to unlock the spring
shearing pin
Important:
When the door is in the closed position,
there must be at least 2 windings left on
the cable reel.
( 20 ) For manually-operated doors: mount staple plate 93 as
follows: [1.65] [1.70]
( 20a )
Close door from inside and fix with screw clamps.
Hold staple plate 93
The instructions for installation, operating and maintenance must be kept in a safe place as long as the door is in use!
/48
+ 56 + 61 + 68.
R
L
/1
, secure
R
L
in the upper horizontal track and
L
[
1.55 aa, ab
in the upper horizontal track and
L
].
2.20 c,d
[
1.55b
.
[
]
1.55c
. Screw
[
]
1.55d
.
[
]
1.55e
[
]
[
]
1.60
;
2.20
.
35
with both tensioning
R
35
.
L
[
1.60c
!!!
[
]
[
]
1.60 ea, eb
2.20 ga, gb
or 93
to the left or right of
R
L
the catch 79 and fasten to the respective punch
outs (rear series of holes) in the angle frame 1
with S6 + S12 (S13, if necessary)
( 20b )
Open and close garage door several times to
check locking function. When closing, the catch 79
must snap into the staple plate 93
necessary, slide staple plate 93
adjust. Connect security angle 94 with staple plate
Set
93
R
[
1.65 ad
( 20c )
Snap retaining clip 95 for tensioning tube to angle
].
Set
frame 1
( 20d )
For manually operated doors: Fasten rope retainer
Fasten
91 for hand rope 96 with S15 to the lowest section.
Lead rope 96 through the respective holes in the
rope retainer 91 secure with knot as well as hang
to connecting plate 18
( 20e )
Mannually open door and mark the endposition
of top casters 90
track clip 89 at marked position and tighten. Space
between rearmost point to lowest point of clip has
to be equal
]
.
For door operator do not use hand rope!
Inspection instructions
For the sectional door to function properly and smoothly as well
as to ensure the maximum serviceable life, it is essential that all
parts are properly installed. In the event that the door does not
function perfectly, check the following items:
( 21 ) Are the side angle frames, the frame panels and the
horizontal track pairs horizontally, vertically and diagonally
exactly aligned and securely fastened?
( 22 ) Have all screws been securely tightened?
( 23 ) Have the vertical track pair ceiling brackets been properly
[
]
mounted?
1.60b
[
1.30
( 24 ) Are the track joints between the angle frames and the 89°-
bends smooth and well-aligned?
( 25 ) Have the torsion springs been uniformly tightened? Check
spring tension: open door half-way. The door must rest in
this position without additional support.
( 25a )
Should the door sink or close, increase the tension
of the torsion springs.
( 25b )
Should the door open further, reduce the tension of
the torsion springs.
[
]
( 26 ) Was the door leaf properly tightened using the coupling and
1.60
b
torsion spring and was the second spring retightened to
compensate?
( 27 ) Are the cable windings exactly in the guides on the cable
reels? Are there at least two windings on each reel?
( 28 ) Are the centre bearings exactly aligned in order to ensure a
]
smooth movement of the springs?
( 29 ) Casters: Can all casters be easily turned by hand when the
door is closed?
( 30 ) Has the upper caster been properly aligned and adjusted?
( 31 ) Do the caster axles protrude uniformly out of the retainers
when the garage door is open?
( 32 ) For doors with operators: was the locking mechanism
removed?
[
1.50db
- 3 -
[
1.65aa,ab,ac
or 93
R
and 93
by screwing them with S6 and S12
L
.
]
and clip in tensioning tube 92
R
.
[
]
1.70 a, b
/90
. Close the door and insert
R
L
.
[
]
1.70 c
[
]
1.15
]
[
]
[
1.35
2.15]
[
]
1.55b
[
]
1.50a
]
/1
R
L
.
]
or 93
. If
R
L
vertically to
L
.
[
]
1.65 b
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