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Novoferm 45-3 Montage-, Bedienungs- Und Wartungsanleitung Seite 13

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iso45-3_Holz_Textteil 31.05.13 13:48 Seite 1
GB
Installation instructions for sectional doors
types 45-3 wood, with torsion spring (front
mounted = VL, rear mounted = HL )
The manufacturer's liability expires with the improper
installation of the doors.
Within 4 weeks of delivery, and before installation,
sectional doors with wood fillings must be finally treated by
the customer (allround and with max. 15% wood moisture).
To install the door the garage must be finished, dry and
well aired.
-Have installed by qualified and competent technicians -
Read the these instruction carefully before installation.
Scope of supply:
Set of sectional door leaves with torsion spring set and
box of mounting hardware
Frame set
To install you will require
the following tools (inasmuch as the garage has no other
entrance, place tools in the garage):
folding rule/tape measure, mason's level, adjustable grips,
ratchet with extension and size 7, 10 and 13 hex sockets
and Torx T30 screwdriver (otherwise use spanners or
socket spanners) Philips screwdrivers no. 2 and 3, slot
screwdriver, impact drill with matching
hole depth 65mm), 2 clamps min., ladders, chalk, knives,
wire cable cutter or power side cutter, timber beams,
hammer, chisels and
fastening and mounting hardware needed for the base
material. Warning: before using the supplied S8 screws
and S9 plugs, ensure that they are suitable for the base
material of the garage opening.
Important:
Install sectional doors only after garage opening and
floor have been completed!
As a precaution compare the garage dimensions with the
co-ordinating size of the door.
minimum inside width of garage
= co-ordinating width + 180mm
minimum garage height ceiling
= co-ordinating height + 220 mm for type VL
= co-ordinating height + 105 mm for type HL (man. op.)
= co-ordinating height + 120 mm for type HL (operator)
minimum side room (right and left) = 45mm
All
references
to
perspective of inside the garage looking out through
the garage opening! All dimensional specifications in
millimetres.
All
specifications subject to change without notice.
Instructions in:
normal characters:
italic characters:
inverse characters:
Letter/numeral combinations, e. g. S8, refer to the
respective mounting and installation materials in
the illustrated section, a successive subscript L or
R, e. g. 1
, indicates a part for the left or right side
L
(observe markings on parts). The omission of a
The instructions for installation, operating and maintenance must be kept in a safe place as long as the door is in use!
10mm drill bit (min.
left/right
are
made
from
rights
reserved.
Technical
apply to VL + HL door types
apply to VL types only
apply to HL types only
subscript L or R indicates a part that can be used
either left or right. Figures in brackets, e. g.
refer to the respective illustration in the illustrated
section.
Door frame pre-assembly
( 1 )
Pad angle frames 1
protection against scratching). Assemble angle frame 1
frame panel 3 + angle frame 1
assembled)
[
1.10 a
4
/4
to header angle with S11
R
L
( 2 ) Position and attach wall anchors 7 to angle frames 1
with
S6 + S12 in accordance with width of side room/
headroom and wall/dowel conditions.
( 2a )
Width
120mm: position wall anchors 7 outwards
( 2b )
Width of side room/headroom 45 - 119mm position
wall anchors 7 inwards
Should you use mounting/installation materials other
than the included materials, ensure that the material
can bear at least the same load as the wall anchors 7
supplied.
Door frame installation
( 3 ) Rest door frame against garage open, secure against
tipping, use mason's level to align sections exactly parallel
and square. centre and clip panel retainers 13 to panel 3. 2
panel retainers are included with doors wider than 3530mm.
Mount complete angle frames with S8 + S9
. Warning: Do not twist or bend angle frames 1
]
b
necessary pad with wood before tightening screws.!!!
Type VL: observe 5mm minimum spacing between upper
frame edge and garage ceiling!!!
Horizontal track pairs pre-assembly
( 4 ) Assemble right 14
piece 16
/16
+ connecting plate 18 using (S6 + S12)
R
L
. Twist of track bracket 19
]
b
castings-VL 20
R
plate bracket-HL 21
.
[
]
2.10 d, e, f
Horizontal track pair installation
( 5 ) Mounting anchor rails 27
For garage inner width of max. door width +
( 5a )
1030mm (centre installation): insert one anchor
rail 27 left and one anchor rail right into the
track connector 6 fasten with plate 29 and
the
connecting bracket 28 using S6 + S12. Rails
must remain extractable
( 5b )
Mount track connectors 6 to the garage ceiling if
garage inner width is larger than door width +
1030mm as well as when installing HL type doors.
( 6 ) Fasten horizontal track pairs 14
end 16
/16
so that the assembly can be folded upward
R
L
. Depending on door opening assemble as follows:
]
b
Width of side room/headroom 45 - 119mm: Fasten S13
with S12 loosely. Insert S13 through the square punch
out on tail end 16
turn 90°, so that the square snaps into the punch out in
the angle frame 1
- 1 -
[
]
[
]
1.10
,
2.10
/1
with wood or similar material (as a
R
L
(sheet metal screws pre-
L
Screw Sole plate bracket-VL
.
]
[
]
;
2.10 a
.
[
]
1.10 b
of
side
room/headroom
greater
[
]
1.10 db
[
]
[
]
1.15
,
2.10
[
1.15 a, b, c, d
[
]
[
]
1.20
,
2.10
or left 14
horizontal track pair with end
R
L
Assemble corner
.
[
]
1.20 ca, cb
/20
(S6 + S12)
[
]
Assemble sole
.
1.20d
L
/21
+ profile bracket 100 (S6 + S12)
R
L
[
]
[
]
1.25
,
2.10
.
[
]
1.25 aa, ab
/14
to header angle at tail
R
L
/16
connect to header angle and
R
L
/1
. Tighten S12 finger tight.
R
L
[
]
1.10
,
+
R
/1
R
L
than
.
[
]
1.10 da
]
[
2.10
/1
; if
R
L
[
1.20 a,
[
1.25

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