Service Manual - Compact 3020 - Alde Compact 3020 Servicehandbuch

Service Manual – Compact 3020
TABLE OF CONTENTS
Section
1. About the Alde central heating system
1:1 General care of the heating system
2. About the Compact 3020
2:1 Boiler function
2:2 Boiler
2:3 Technical data
3. Component replacement
3:1 Circuit board replacement
3:2 Fan replacement
3:3 Burner replacement
3:4 Spark plug replacement
3:5 Sensor replacement
3:6 Solenoid valve replacement
3:7 Sensor replacement
4. Error message on the control panel
5. Safety checks
6. Exploded drawing
7. Spare parts
8. Component and wiring diagram
WARNING
VARNING
The information contained in this manual
must be followed to the letter, otherwise fire
AVERTISSMENT
or explosion may result in damage to
WARNUNG
property, personal injury or death.
ADVARSEL
– Do not store petrol or other flammable vapours
and fluids in the vicinity of the Alde Compact 3020
VAROITUS
or any other device.
ADVERTENCIA
–
WHAT TO DO IF YOU SMELL LPG
AVVERTENZA
• Evacuate everyone in the vehicle.
• Shut off the LPG supply at the cylinder/tank. WAARSCHUWING
• Do not try to start up any device.
• DO NOT TOUCH any electrical switch; do not
use a telephone or radio in the immediate vicinity.
• DO NOT START the vehicle's engine.
• DO NOT OPEN the LPG supply until the leak
has been dealt with.
• Do not use a naked flame when troubleshooting.
– Installation and servicing must be performed by
a qualified installer or service point.
FOREWORD
This service manual is intended to help with servicing
and troubleshooting in caravans and motor caravans
equipped with an Alde Compact 3020. The manual is
also intended to help with the ordering of spare parts.
In addition, it provides general information about the
design and operation of Alde's central heating system.
SAFETY SYMBOLS
Safety symbols warn of potential safety risks
Page
You must comply with all the safety messages which
4
appear after these symbols.
4
Safety warnings in this manual use the following
5
symbols:
5
6
DANGER
7
FARA
8 Indicates a risk which can
DANGER
result in injury or death.
8
9
GEFAHR
9
FARE
SAFETY REGULATIONS
10
VAARA
DANGER
10
10
PELIGRO
FARA
Do not use the LPG boiler when filling up the vehicle.
•
11
DANGER PERICOLO
12
• Do not use a naked flame when troubleshooting.
GEFAHR GEVAAR
14
• Only Alde original parts may be used as spare parts.
15
FARE
16
VAARA
17
DANGER
PELIGRO
FARA
• This boiler may produce dangerous carbon monox-
PERICOLO
DANGER
ide (CO) gas unless installed and used correctly.
GEVAAR Do not use the boiler without adequate ventilation.
GEFAHR
Possible symptoms of CO poisoning are head-
FARE
aches, dizziness and/or nausea. If you have
these symptoms, get some fresh air and seek
VAARA
immediate medical attention.
PELIGRO
PERICOLO
WARNING
GEVAAR
VARNING
Domestic hot water at temperatures in excess of
55°C can scald, causing serious injury.
AVERTISSMENT
The heater can supply heated water at
WARNUNG
temperatures up to 80°C.
ADVARSEL
WARNING
VAROITUS
VARNING
ADVERTENCIA
When servicing components for LPG and
AVERTISSMENT 230 volts, national regulations governing
AVVERTENZA
authorisation must be adhered to
WARNUNG
WAARSCHUWING
ADVARSEL
These instructions are approved for
The Alde Compact 3010 boiler fitted in
VAROITUS
ADVERTENCIA
AVVERTENZA
NB. After servicing of the boiler the service log must
WAARSCHUWING
NB. We reserve the right to make changes after this
service manual has been printed.
Alde International Systems AB
Service department
WARNING
VARNING
Indicates a risk which can
AVERTISSMENT
result in injury or material
damage.
WARNUNG
ADVARSEL
VAROITUS
FIRE/EXPLOSION RISK
ADVERTENCIA
AVVERTENZA
WAARSCHUWING
CARBON MONOXIDE POISONING
DOMESTIC HOT WATER
.
recreational vehicles.
always be completed.
3