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Bosch Rexroth PRC 7 00-L-0301-Serie Typspezifische Anleitung Seite 71

Process resistance welding control
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R911405013 | PRC 7x00-Lx/Wx-0301
Number
PRC7000 outputs
63
Gun compensation ready
Actual value gun
stroke_Bit0..7
64..79
Sheet thickness_Bit0..15
80..95
Statuscode_Bit0..15
96..111
Geometry_wear_Bit0..15
112..127
128
Start tip dress request Visu
129
Tip dress request Visu
130
Prewarning electrode Visu
131
End of stepper Visu
132
Timer ready Visu
133
Welding fault Visu
Prewarning stepper
134
dresser blade wear Visu
End of stepper dresser
135
blade wear Visu
136
Prewarning of gun life Visu
137
End of gun life Visu
138..143
Not used_Byte_17_Bit2..7
Deviation Visu_Bit0..7
144..151
Bosch Rexroth AG | Electric Drives and Controls
Description
The system reports that the gun compensation is ready for operation:
• MGDM connected,
• gun number valid
• Parameters for gun compensation valid
• No monitoring Gun compensation has responded
• The system reports in which actual position it is.
• Zero position is closed with gun, without force, with undressed tips and new
shafts, (if "compensation in robot" is parameterized).
• Indicates the sheet thickness of the Weld job selected via the point selection.
(resolution 0.01 mm)
• If an error or a message is present at the PRC7000, the highest priority error
number is output here directly (without mapping).
• Status "0" means no message (no error).
• The geometry wear of the gun, related to the determined reference value for
the geometry test (servo gun parameter Gun stroke for geoemtry test) is
output.
• The value can be positive or negative and is output in two's complement.
• (Resolution 0,01 mm)
• Special, electrode-specific information can be called up via inputs and outputs
of the welding control system using a visualization unit, and electrode
maintenance routines can be triggered.
• An electrode selection is made via the "Electrode number Visu" input.
• The following information associated with the electrode selection is output via
these status outputs (Visu):
"Tip dress request (Visu)"
"Prewarning electrode (Visu)"
"End of stepper (Visu)".
"Start tip dress request (Visu)"
"Prewarning stepper dresser blade wear (Visu)"
"End of stepper dresser blade wear (Visu)"
"Prewarning of gun life (Visu)"
"End of gun life (Visu)".
• As soon as the outputs have been updated by the control, the electrode
selection is mirrored to the outputs 160-167 "Echo electrode number Visu".
• The status outputs always follow the electrode selection.
• If the status of this electrode changes when the electrode number is statically
• electrode (e.g. due to a welding process), the outputs are updated.
• Nothing changes at the "Echo electrode number Visu" outputs.
• "Timer Ready (Visu)" outputs the mirrored output "Timer Ready".
• If setpoint and actual values belong to an error message, the percentage
deviation of the actual value from the setpoint is output via these outputs.
• For deviations greater than +/- 127%, +/- 127% is output.
• The data format is two's complement.
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Rexroth prc 7 00-w-0301-serie

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