CONTENTS
A
WARNING MANUAL ........................................................................... A-1
A.1
MECHANICAL HAZARDS ............................................................................................................................ A-2
A.1.1
MECHANICAL RESISTANCE .......................................................................................................................................... A-2
A.1.2
CRUSHING HAZARD ....................................................................................................................................................... A-5
A.1.3
CUTTING HAZARD .......................................................................................................................................................... A-8
A.1.4
DRAGGING OR ENTRAPMENT HAZARD ....................................................................................................................... A-9
A.1.5
IMPACT HAZARD ............................................................................................................................................................ A-9
A.1.6
OIL LEAK HAZARD ........................................................................................................................................................ A-11
A.1.7
LOSS OF STABILITY ..................................................................................................................................................... A-12
A.1.8
SLIPPING, TRIPPING AND FALLS ................................................................................................................................ A-15
A.2
ELECTRIC SHOCK HAZARD..................................................................................................................... A-16
A.2.1
CONTACT WITH LIVE COMPONENTS ......................................................................................................................... A-16
A.2.2
STATIC ELECTRICITY ................................................................................................................................................... A-18
A.3
HEAT HAZARDS ........................................................................................................................................ A-19
A.3.1
BURNS ........................................................................................................................................................................... A-19
A.3.2
ENVIRONMENTAL TEMPERATURE ............................................................................................................................. A-19
A.4
NOISE HAZARDS ....................................................................................................................................... A-20
A.5
VIBRATION HAZARDS .............................................................................................................................. A-20
A.6
HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE ..................................................... A-21
A.6.1
TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT) ...................................................................................... A-21
A.7
ERGONOMIC HAZARDS ........................................................................................................................... A-25
A.7.1
OPERATING POSITIONS .............................................................................................................................................. A-25
A.7.2
VISIBILITY...................................................................................................................................................................... A-26
A.7.3
HUMAN ERROR ............................................................................................................................................................ A-27
A.8
UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE ............................................................. A-28
A.9
SAFETY DEVICE FAULTS ......................................................................................................................... A-29
A.10
COUPLING FAULTS .................................................................................................................................. A-31
A.11
HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ........................................................................... A-33
A.12
WARNINGS TO LIFT AND TRANSPORT THE CRANE ............................................................................ A-36
A.13
SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL ........................................................ A-37
A.14
SUPPLEMENTARY WARNINGS FOR WINCH .......................................................................................... A-41
A.15
SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ........................................................................... A-44
A.16
SUPPLEMENTARY WARNINGS FOR DRILL............................................................................................ A-47
A.17
SUPPLEMENTARY WARNINGS FOR ELECTRIC CRANE ...................................................................... A-48
B
OPERATING MANUAL ........................................................................ B-1
B.1
PREMISE ...................................................................................................................................................... B-2
B.2
IDENTIFICATION .......................................................................................................................................... B-3
B.3
CRANE DESCRIPTION AND DOCUMENTATION ....................................................................................... B-4
B.3.1
ENCLOSED DOCUMENTATION ...................................................................................................................................... B-4
B.3.2
DESIGN REGULATIONS AND CLASSIFICATION ................................................................................................................ B-4
B.3.3
CE MARK ......................................................................................................................................................................... B-5
B.3.4
NOT-EC MARK ................................................................................................................................................................ B-5
B.3.5
SERVICE CONDITIONS .................................................................................................................................................. B-6
B.3.6
FORBIDDEN OPERATIONS ............................................................................................................................................ B-6
B.3.7
MAIN COMPONENTS ...................................................................................................................................................... B-7
B.3.8
SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS ............................................................................................. B-8
B.3.9
SAFETY SEALS ............................................................................................................................................................... B-9
B.3.10
CONTROLS OF NO X CRANE ....................................................................................................................................... B-10
B.3.11
X HYDR CRANE CONTROLS ........................................................................................................................................ B-11
B.3.10
CONTROLS OF HA10 E1M CRANE .............................................................................................................................. B-12
B.4
DESCRIPTION OF THE CONTROLS ......................................................................................................... B-13
B.4.1
EC NO X CONTROL PANELS........................................................................................................................................ B-13
B.4.2
X CONTROL PANEL ...................................................................................................................................................... B-14
B.4.3
NO X CONTROLS .......................................................................................................................................................... B-15
B.4.4
X CONTROLS ................................................................................................................................................................ B-17
B.5
DESCRIPTION OF THE SAFETY DEVICES .............................................................................................. B-21
B.5.1
MAX WORKING PRESSURE VALVE ............................................................................................................................. B-21
B.5.2
OVERPRESSURE VALVES ........................................................................................................................................... B-22
B.5.3
EC LOAD LIMITING DEVICE ......................................................................................................................................... B-23
B.5.4
EXCLUSION OF LOAD LIMITING DEVICE .................................................................................................................... B-24
B.5.5
EMERGENCY STOP BUTTONS .................................................................................................................................... B-25
B.5.6
MANUAL EXTENSION LOAD LIMITING DEVICE .......................................................................................................... B-26
B.5.7
BLOCK VALVES ON HYDRAULIC CYLINDERS ............................................................................................................ B-27
B.5.8
LOCKS FOR STABILIZER RODS .................................................................................................................................. B-28
B.5.9
MANUAL EXTENSIONS LOCK DEVICES ...................................................................................................................... B-29
B.5.10
LIMITATION OF THE SLEWING .................................................................................................................................... B-30
B.6
GAUGES AND WARNING LIGHTS ............................................................................................................ B-31
B.6.1
OIL LEVEL AND TEMPERATURE GAUGES ON THE OIL TANK .................................................................................. B-31
B.6.2
LOAD INDICATORS EC CRANES ................................................................................................................................. B-32
B.6.3
PRESSURE FILTER CLOGGING INDICATOR (X) ......................................................................................................... B-33
B.6.4
X LIMITING DEVICE ALARMS DIAGNOSTICS .............................................................................................................. B-34