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KABELBAUMFORUNG
To handle
SWitch.
R
Vers le commutateur de gUidon 0
Zur Lenker
-Schalter.
R
To front brake switch
~~~OF~O~~~:~~;S~~~~~!~
avant ---..
Tighten the guide together
w
ith
the
cable
clamp.
Serrer le guide 1\
!'aide
de
I'attache
de
cable.
Die Fuhrung zusammen mit der
Kabelklemme anziehen.
Ignition sWitch
Commutateur d'allumage
Zundschalter
Clamp
Colher de serrage
Klemme
To clutch switch
Vers le commutateur d 'embrayage
r..,J.~~_-
Zum Kupplungsschalter
To handle SWitch, l
Vers le cornmutateur de gUidon G
Zur
Lenker-Schalter.
L
Wiring
harr'less
Faisceau de cAbles
Kabelbaum
Ignition sWitch
Commutateur d 'allumage
Zundschalter
Headlight
Phare
Schelnwerfer
Handle
SW!lch,
l
Commutateur de gUidon G
lenkerschalter l
I .
% ~~~~~~~i~~~~~==l
Meter
Compteur
Instrument
Clamp
Colher de serrage
Klemme
Clamp
Turn signal
light,
R/l
Clignotant.
DIG
Blinker All
Collier
de
serrage
Klemme
NEAS
solenoid
1' ;
SoI'noide
NEAS
NEAS-Magnet
Ignition switch
Commutateur d'allumage
Zundschalter
Ignation sWitch
Commutateur d'allumage
Zundschalter
Clamp
Colher de senage
Klemme
NEAS relay
Relals d'NEAS
NEAS·
Aelals
Headlight relay
Aelais
de
phare
..........
Scheinwerferrelais
Clutch sWlth
Commutateur d 'embrayage
Kupplungsschalter
~~~d~u~~~~~
de gUidon
Clamp
Headlight
relay
Relais
de phare
Scheinwerferrelais
Collier de serrage
Klemme
\
lenkerschalter
Clutch hose
Dunte d'embrayage
/Ignitlon
SWitch
Kupplungsschlauch
,
Commutateur d 'allumage
Zundschalter
Harness
Faisceau de
cables
Kabelbaum
41
Harness
Faisceau de
cAbles
Kabelbaum
Ignition switch
Commutateur d 'allumage
Zundschalter
Headlight
Phare
Scheinwerfer
Clamp
Collier
de
serrage
Klemme
Clamp
Collier de serrage
Klemme
Clamp
Handle
switch, l
Commutateur de guidon G
lenkerschalter l
Clutch switch
Commutateur d'embrayage
Kupplungsschalter
Handle swtich,
R
Commutateur de guidon 0
lenkerschalter
R
\
Front brake
switch
Commutateur de frein avant
Vorderradbremsschalter
\
Collier de serrage
Klemme
Front brake switch
Commutateur de frein avant
Vorderradbremsschalter
Headlight
Phare
Scheinwerfer
Clamp
Collier de serrage
Klemme
Klemme
After connecting. put the
wiring
harness in
the
frame.
Apres avoir effeclue les
branchements,
rentrer le faisceau de cAbles dans le card
re.
Nach AnschluL\,
den Kabelbaum
den
Rahmen
legen.
Harness
Faisceau de cables
Kabelbaum
Clamp
Col her de serrage
Klemme
Clamp
Collier de serrage
Klemme
Harness
Handle
sWitch,
R
Commutateur de gUidon 0
lenkerschalter R
Front brake sWitch
Commutateur de frem avant
Frontbremsschalter
Headlight
Phare
Schelnwerfer
Clamp
Faisceau de cAbles
Kabelbaum
Collier de serrage
Klemme
Clamp
Harness
Faisceau
de cAbles
Kabelbaum
Coller de serrage
Klemme
Clamp
Coller de senage
Klemme
Signal generator
Generateur designal
Signalgenerator
Starter motor
Moteur
de demarreur
Anlassermotor
Neutral switch
Commutateur de point-mort
Neutralschalter
Side-stand switch
Commutateur de la beQuille laterale
Settenstanderschalter
CAUTION:
The assembly work has been completed but the
items
on the list below for the GSX-R1100J line must be
checked again for safety purposes. Only after the per-
son in charge has given his approval regarding all the
items below can
the
assembly work be said to have
been completed.
ENGINE AND TRANSMISSION
ITEM
MEASURE
SPECIFICATIONS
Engine oil level
Drain/Refill
3.4l
(3.6/3.2
US/Imp
qt)
Fuel
tank
Drain/Fill
19.0l
Spark plug
Type/Gap
NGKJ9A
NGK JR9A
....
For U.K
.•
South
Africa
and Canad,
Ignition timing
Check/Adjust
13·
B.T.D.C.
below
1 500 r/min and
35· B.T.D.C. above
2350 r/min
Carburetor
(cable(s))
Check/Adjust
0.5-1.0mm
(0.02
- 0.04
in)
Idle
r/min
Check/Adjust
1 000
-
1 200 r/min
Exhaust
system
leakage
Fuel system
Circiip/leakage
connection
CHASSIS
ITEM
MEASURE
SPECIFICATIONS
Disc brake(s)
Clean/Fluid level
Clutch
Fluid level
Drive chain
lubricate/Adjust
25-30mm
(1.0-1.2
in)
Oiling points
All necessary points
Battery
Open
vent/Fill/Charge
Vent tube
location and
attachment
Wiring and
cable
Routing/Operation
Wiring connectors
Clean/Tight
Front fork
Operation
Standard setting
NEAS (ANTI-DIVE)
Spring 2
NEAS
1
Rear shock absorber
Spring
preload
Standard setti ng 2
Damping
position
Tighten all nuts
Torque those
listed in
and
bolts
this set-up manual
Cotter pins and
Fasteners. Check
circiip
Tire
Pressure
Cold
Tire
Infla-
Solo Riding
Dual Riding
tion
Pressure
psi
kg/cm
2
kPa
psi
kg/cm
2
kPa
Front
36
2.50
250
36
2.50
250
Rear
36
2.50
250
42
2.90
290
ELECTRICALS
ITEM
CHECK FOR
light
Tail and brake
light
Turn signal light
lighting
Headlight high/Iow beam
license plate light
Instrument lights
Speedometer light
Tachometer light
Highbeam
indicator
light
lighting
Neutral indicator light
Turn signal
indicator light
Oil pressure
indicator
light
Side stand
check
light
Switch
Operations
Ignition switch
Dimmer switch
Turn signal switch
Engine stop switch
Operation
Horn button
Passing light switch
Brake switches
Starter button
lighting switch
ROAD TEST INSPECTION
ITEM
CHECK FOR
Engine
Starting/
Acceleration/
Smoothness/Noise
Transmission
Operation/Noise
Drive
chain
Operation/Noise
Clutch
Operation/Noise
Brake
operation
Operation/Noise
Steering
Stability/Tracking
Suspension
Operation.
Rear
Control
cables
Operation/
Proper
return
leakage
Fuel/Oil/Exhaust
Speedometer and odometer
Operation
Turn signal
Operation
42
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