Abicor Binzel iCAT mini Betriebsanleitung Seite 66

10 Troubleshooting
Fault
Cable assembly
cannot be inserted
in the iCAT mini
Inaccurate welding
torch reset
Gas loss
Welding wire is not
correctly fed
Wire brake does
not function
properly.
Welding wire is not
gripped when
robot moves.
Tab. 13
EN - 32
Cause
• Plug-in connection and gas
hose still mounted
• Cable assembly flange is
incorrectly mounted on the
release flange
• Dirt deposits in the housing • Remove dirt deposits, clean
• iCAT mini damaged
• O-ring seal at the liner
fitting damaged
• O-ring seal at the welding
torch neck damaged
• Machine-side shielding gas
connector leaking
• Wire conduit coil is dirty
• Wire conduit coil worn
• Wire conduit coil cut too
short
• Wire guide soiled by wire
wear (model with wire
brake).
• Wire brake is dirty.
• Wire brake is worn.
• Compressed air hose is not
connected or is blocked.
• Compressed air does not
turn on.
• Wire brake mechanism is
blocked.
• Neckliner is not mounted.
Troubleshooting
Troubleshooting
• Dismantle plug-in connection and
gas hose
• Check alignment
housing
• Verification by qualified personnel
• Replace O-ring seal
• Replace O-ring seal
• Replace shielding gas hose if
needed
• Disassemble wire conduit coil and
air-blast with compressed air
• Wear safety goggles
 9 Maintenance and cleaning
on page EN-26
• Replace wire conduit coil
• Mount new wire conduit coil
• Disassemble wire guide and air-
blast with compressed air.
• Wear safety goggles
 9 Maintenance and cleaning
on page EN-26
• Disassemble the wire brake, clean
and check for proper function.
• Replace wire brake.
• Connect the compressed air
supply, remove kinks.
• Check if the compressed air valve
for switching on the wire brake
function switches.
• Mount the neckliner.
BAL.0361.0 • 2021-02-25
iCAT mini