Maintenance Schedule For Engine Components; Transport Of The Kart - Rotax 125 MAX DD2 Einbauhinweise Und Betriebsanleitung

6.5. Maintenance schedule for engine components

Warning: Non-compliance with the specified maintenance schedule could result in
Check oil level in gearbox
Check friction lining of flywheel clutch
regarding wear, replace if needed
Exchange oil in gearbox
Clean exhaust valve and check if moving
Check overflow bottle, empty if needed
Tear-down inspection of engine
(must be conducted by an authorized
ROTAX Service Center)
Clean airfilter, apply oil, replace in case
Visually inspect connections between
engine and carburetor and check fit and
tightness of intake silencer
Visually inspect fuel filter regarding dirt,
Renew damping material in after muffler
Check fit and tightness of exhaust
Inspect for oil or water on the leakage
Verify a tight fit and non leakage of
radiator hoses and clamps at engine and
Dirt catching croove on secondary gear
Overload clutch inspection

6.6. Transport of the kart

If the carburetor is still filled with fuel, the transport of the kart is only allowed to be transported in a
horizontal position.
If the kart is to be transported in a vertical position, the fuel must be drained from the carburetor
first.
Note:
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Operating Instructions 125 MAX DD2
engine damage.
ENGINE
freely
of visible damage
replace if needed
Replace fuel filter
of exhaust system
bore at the crankcase
radiator
Replace spark plug
If the kart is in a vertical position at transport, the remaining fuel in the carburetor
might flow into the crankcase with the result that the engine won't start at next try.
manuals search engine
FREQUENCY
X
X
X
X
X
X
X
X
X
X
X
X
NOTES
min. layer thickness:
1,5 mm / 0.06 in.
after first 5 hours of operation,
then after every 5 hours of
operation
Inspect following components
and replace if requested:
piston, piston pin and piston
pin bearing, conrod and
conrod bearing, main bearings
X of crankshaft.
use air filter cleaner kit
right after every collision
X
right after every collision
right after every collision
X as requested
X
Ausgabe/edition 01/2006