Adjustment Of Gear Shifting - Rotax 125 MAX DD2 Einbauhinweise Und Betriebsanleitung

Attention: If shifting from 2

4.6. Adjustment of gear shifting

The perfect function of gear shifting depends at a great extent on the correct adjustment of the
gear shifting mechanism.
Note:
Note:
Note:
The distance between shift contact and screw head at the gearshift shaft must be 1,0 – 1,5
mm / 0,04 – 0,06 in. The distance can be adjusted by loosening of the two lock nuts (pos.1)
and turning the Allen screw (pos.2) in or out.
Note:
Note:
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Operating Instructions 125 MAX DD2
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revving (over 13.800 r.p.m.), which may damage the engine. Due to the
instantaneous braking effect of the engine, the vehicle may get unstable when
entering a corner and the rear of the kart may break out and get uncontrollable.
When the engine is not running it may not be possible to engage gears, depending
on the position between shifting sleeve and idle gear of the first or second gear. In
this case turn the rear axle until you find a position allowing gears to engage.
Check whether the shift paddle alignes with the steering wheel when in „NEUTRAL".
If this is not the case correct the bowden cable accordingly.
Re-adjust the gearshift cables if necessary with the adjustment screws at the gear
shift paddle.
For adjustment of gear shifting pleas follow the instruction of the chassis
manufacturer.
If the gearshift cables are excessively tensioned, the gears are hard to shift.
If the distance between shift contact
and screw head is not correctly
adjusted, the function of the ignition
cut-off is not assured. This may
cause gear shifting problems.
If changing gear becomes difficult
after some operating hours, check
whether the retaining plate (pos. 3)
is bent, replace it by a new one or
try to bend the support back into the
correct position.
manuals search engine
gear at speeds over 10.200 r.p.m is done, this causes over-
Min. Abstand
min. distance
1mm / 0,04in
3
1
Fig. 19
Ausgabe/edition 01/2006
2