Servicing And Inspection - Jungheinrich EFG-Vac 25 Betriebsanleitung

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Servicing and inspection

Thorough and expert servicing is one of the most important preconditions for safe
operation of the fork lift truck. The neglect of regular servicing intervals can lead to
fork lift truck failure and constitutes a potential hazard to personnel and equipment.
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The indicated servicing intervals are based on single-shift operation under normal
operating conditions. For applications in dusty environments, or involving large
temperature fluctuations or multiple-shift operation, the servicing intervals must be
shortened accordingly.
The following servicing checklist indicates the operations to be performed and the
respective intervals to be observed. The servicing intervals are defined as follows:
W1 = Every
M6 = Every 1000 operating hours, at least every six months
M12 = Every 2000 operating hours, at least every 12 months
M24 = Every 4000 operating hours, at least every 24 months
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The maintenance intervals W1 are to be performed by the customer.
In the running-in phase of the truck, the following additional operations have to be
carried out:
After the first 50 to 100 operating hours, at the latest after two months:
–– Retighten battery terminal screws and check condition of cell connectors.
–– Perform visual checks of electrical and mechanical components.
–– Check brake fluid (mineral oil).
–– Check brake system for leaks and brake lines for free routing.
–– Check lifting chains for uniform tension.
–– Check locking and limits of fork arms.
–– Check transmissions for leaks.
–– Check screw connections and mechanical safety devices for tight seat.
–– Check wheel nuts for tight seat and retighten, if required.
–– Change all hydraulic filters.
–– Check hydraulic connections for leaks and retighten, if required.
50 operating hours, at least once a week
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