Maintenance Intervals; Troubleshooting - Abicor Binzel TCS-Compact Betriebsanleitung

10 Troubleshooting

9.1 Maintenance intervals

NOTICE
• The specified maintenance intervals are guidance values and refer to single-shift operation.
When using arc welding equipment, always observe the provisions of EN 60974-4 Inspection and testing,
as well as any national laws and regulations.
Check the following:
Weekly
Check the condition of the reamer.
Clean the clamping unit.
Clean the injection unit.
Remove the injection unit cover (1) and the thrust
ring (3) and check the rubber seal (1).
Fig. 5 Injection unit sub-assembly on
page EN-13
Empty the refuse container for wire scraps.
Tab. 15
10 Troubleshooting
NOTICE
• Please also consult the operating instructions for the welding components, such as the welding power
source, welding torch system, re-circulating cooling unit, etc.
10.1 TCS-Compact cleaning unit
Fault Cause
Pneumatic motor does • Compressed air supply/hose connection
interrupted
not run
• Valve does not move
Insufficient cleaning • Reamer defective or worn
Welding torch parts are • Wrong equipment parts
damaged
Tab. 16
Troubleshooting for the TCS-Compact
Maintenance intervals
Monthly
Clean the injection unit's collection container if
extremely dirty.
We recommend basic cleaning on a monthly basis.
Troubleshooting
• Check all supply lines leading to the cylinder
and all threaded fittings
• Replace directional valve Y2
• Motor defective; replace
• Replace the reamer
• Check torch dependent parts (reamer, clamping
prism)
• Check the immersion depth of the torch
TCS-Compact