Maintenance Intervals - Abicor Binzel BRS-LC Betriebsanleitung

BRS-LC

9.1 Maintenance intervals

NOTICE
• The maintenance intervals given are standard values and refer to single-shift operation.
The BRS-LC cleaning station is largely maintenance-free. However, it is necessary to regularly clean and
evaluate the mechanically stressed parts in order to maintain its value and to guarantee its full ability to
function.
Check the following:
Weekly
• Check the condition of the milling tool.
• Clean the clamping unit.
• Clean the injection unit.
• Dismount the cover of the injection unit and the thrust ring and
check the rubber seal.
 Fig. 9 Injection process on page EN-14
Tab. 13 Wartungsintervalle
10 Troubleshooting
Risk of injury and machine damage when handled by unauthorized persons
Incorrect repair work and changes of the product may lead to significant injuries and machine damage.
The product warranty will be rendered invalid if the unit is handled by unauthorized persons.
• Operating, maintenance, cleaning and repair work may only be carried out by qualified personnel
NOTICE
• If the measures described below are not successful, please consult your dealer or the manufacturer.
• Please also consult the operating instructions for the welding components, such as welding welding
10.1 Torch cleaning station BRS-LC
Fault Cause
Compressed-air motor • Compressed-air supply / hose connection
does not run
• Directional valves Y1 or Y2 do not switch
• Valve actuator does not move
Insufficient cleaning • milling tool defective or blunt
Torch parts are damaged • Wrong or unsuitable equipment parts
Tab. 14 Troubleshooting of the BRS-LC
DANGER
(in Germany see TRBS 1203).
power source and cable assembly.
interrupted
Monthly
• ABICOR BINZEL recommends monthly basic cleaning of the
device.
Solution
• Check all supply lines leading to the cylinder and the
screwings
• Motor defective; replace
• Check signal output of robot control
• Replace directional valve
• Replace milling tool
• Install a milling tool and clamping prism that match the
gas nozzle
• Check the gas nozzle for deformations
• Check immersion depth of torch
10 Troubleshooting
EN - 19