Linde T 20 R 01 Bedienungsanleitung Seite 13

TABLE OF CONTENTS
Page
D .
t'
escnp Ion .............................................................. .
3
Approved applications .................................................. 3
Technical note ................................................................ 3
Truck takeover ......... ................................................... .... 3
Type plates ..................................................................... 9
Technical data ................................................................ 13
Technical description .............................
13
Frame and wheels . .... ...................................... ............... 16
Drive ................................................................................ 16
Steering ........................................................................... 16
Hydraulic system ................................................... ........ 16
Operation ............ ............................................................ 16
Brakes ............................................................................. 16
General view ................................................................... 19
Controls and indicators T 20 R ..................................... 21
Composite instrument ................................................... 23
Combined hour meter and battery discharge
indicator ...................................................................... 23
Hour meter ...................................................................... 23
Discharge indicator ........................................................ 23
Beginning operation ...........................................
25
Safety rules ..................................................................... 25
Safety information .......................................................... 25
Handling lubricants ........................................................ 25
Accident prevention check ........................................... 28
Operation of industrial trucks in the plant area .......... 28
Running-in instructions ................................................. 28
Checks before initial operation ..................................... 28
Daily checks ................................................................... 28
Daily pre-operational checks and servicing ................ 31
Opening the traction compartment cover .................... 31
Adjust the seat ............................................................... 31
Adjust the steering column ........................................... 31
Check the operation of the horn ..... .............................. 33
Check the operation of the emergency stop button ... 33
Check for leaks.. ................................................ ............. 33
Check the hydraulic oillevel......................................... 35
Check the braking system ............................................. 35
Check the battery state of charge ................................ 37
Charging the battery ...................................................... 37
Connect the battery to an extern al charger ................. 39
Check
~~e batt~ry
condition, electrolyte level and
speclflc gravlty ............................... ............................. 39
6
Page
Changing the battery ..................................................... 41
Battery removal with a crane ........................................ 41
Battery removal with supports ..................................... 41
Operation .................................................
43
Driving ............................................................................. 43
Starting up ...................................................................... 43
Emergency stop button ................................................ 43
Driving, steering ............................................................ 45
Forward travel .............................................. ............... 45
Reverse travel ...... ....................................................... 45
Reversing the direction of travel .............................. 45
Steering ....................................................................... 45
Braking, horn, fuses ...................................................... 47
Operating the mechanical brake .................................. 47
Operating the reverse current brake ........................... 47
Operating the parking brake ........................................ 47
Operating the horn ........................................................ 47
Fuses ............................................................................... 47
Operating the lifting device .......................................... 49
Elevating the forks ..................................................... 49
Lowering the forks ..................................................... 49
Load handling ................................................................ 51
Picking up a load ........................................................... 51
Transporting a load ....................................................... 51
Depositing a load ........................................................... 51
Parking the truck ........................................................... 51
Self-Ievelling system .................................... ................. 51
Wheel change, hoisting truck with crane ................... 53
Lifting points for jack .................................................... 53
Hoisting the truck with a crane .................................... 53
Towing ............................................................................ 55
Taking truck out of operation ....................................... 57
Measures before taking the truck out of operation... 57
Putting the truck back into operation ......................... 57
Maintenance ............................................................
59
General information ...................................................... 59
Inspection and maintenance after the first 50
service hours .............................................................. 59
Inspection and maintenance chart ............................... 62
Inspection and maintenance
as required ............................................
67
Clean the truck ............................................................... 67
Page
Check the tightness of wheel nuts ............................... 69
Check the wheels for condition and easy
movement ............................................. ....................... 69
250-hour inspection and maintenance ...
71
Check the braking system ............................................. 71
Check and adjust the mechanical brake ..................... 71
Check the operation of the reverse current brake ..... 71
Check the hydraulic oil level........................................ 73
Check the hydraulic system for leaks ......................... 73
Lubricate the drive wheel turntable ............................ 73
Check the condition and tightness of electric
cables, connectors and connections ....................... 75
Check the gearbox oil level.......................................... 75
Check steering chain tension, lubricate ..................... 75
Tighten the steering chain ............................................ 75
Check and spray other joints ....................................... 77
500-hour inspection and maintenance ..
79
Check mechanical components for security.............. 79
Clean the electronic control with compressed air.... 79
Check the contactors ............................... ..................... 79
Clean the electric motors ............................................. 79
Check, replace motor brushes ..................................... 79
1000-hour inspection and maintenance ...
81
Change the hydraulic oil and clean the hydraulic
oil filter ........................................................................ 81
2000-hour inspection and maintenance ...
83
Change the gear oil ....................................................... 83
Drain the gear oil ......................................................... 83
Fill the gear oil ............................................................. 83
Inspection and maintenance data ................................ 86
Recommended oils and lubricants .............................. 87
Hydraulic oil ................................................................ 87
Gear oil ........................................................................ 87
Grease .......................................................................... 87
Battery grease ............................................ '................. 87
Chain spray ............................ ..................................... 87
Hydraulic circuit diagram ............................................. 90
Wiring diagram .............................................................. 93
Index ................................................................................ 98