Abicor Binzel TCS Compact Betriebsanleitung Seite 71

TCS Compact
10.2 Injection unit
Fault Cause
• Insufficient filling level
• Compressed air supply/hose connections
No injection
interrupted
• Directional valve Y4 does not open
Too much/too little • Metering quantity incorrectly adjusted
spray mist
• Injection time too short
Too little spray mist
• Operating pressure too low
No spray mist • Operating pressure too low
Tab. 17 Troubleshooting for the injection unit
10.3 Wire cutting device
Fault Cause
• Compressed air supply/hose connection
interrupted
Wire cutter does not cut
• Directional valve Y3 does not open
• Working pressure too low
Insufficient cutting
• Slide stiff
capacity
• Worn cutting edge
• The wire has no contact with the fixed jaws
Free wire end is bent
• Counter support jammed
Tab. 18 Troubleshooting for the wire cutter
BAL.0617.0 • 2021-05-20
Troubleshooting
• Top up the anti-spatter fluid
• Check all supply lines leading to the cylinder and all
threaded fittings
• Replace directional valve Y4
• Adjust the throttling screw
• Injection time over waiting time
• Check the operating pressure
• Check the operating pressure
Troubleshooting
• Check all supply lines leading to the cylinder and all
threaded fittings
• Check the signal output of the robot control
• Replace directional valve Y3
• Check the pressure regulator setting:
min. 5 bar/max. 8 bar
• Remove, clean, and lubricate movable parts
• Clean more often
• Change approach position P4
• Replace movable cutting plate
• Correct the approach position of the welding torch
• Dismount, clean, and oil movable parts
• Tighten the mounting screws
10 Troubleshooting
EN - 33