Technical Data - REMS Tornado 2010 Betriebsanleitung

eng
Footswitch safety
● Do not use this machine if the footswitch is broken or missing. Footswitch
is a safety device that provides better control by letting you shut off the motor in
various emergency situations by removing your foot from the switch. For example:
if clothing should become caught in the machine, the high torque will continue
pulling you into the machine. The clothing itself can bind around your arm or
other body parts with enough force to crush or break bones.
Additional Safety Instructions for Thread Cutting Machines
● Only connect the machine of protection class I to a socket/extension lead
with a functioning protective contact. There is a danger of electric shock.
● Check the power cable of the machine and extension leads regularly for
damage. Have these renewed by qualified experts or an authorised REMS
customer service workshop in case of damage.
● The machine is operated by a safety foot switch with emergency stop in
inching mode. If you cannot see the danger area constituted by the revolving
workpiece from the operating point, set up protective measures, e.g. cordons.
There is a risk of injury.
● Only use the machine for the intended purpose described in 1. Technical
Data. Work such as roping, assembling and disassembling, thread cutting with
manual die stocks, work with manual pipe cutters as well as holding workpieces
by hand instead of with material supports are prohibited when the machine is
running. There is a risk of injury.
● If the risk of bending and uncontrolled lashing of the workpieces is to be
expected (depending on the length and cross section of the material and
the speed of rotation) or the machine is not standing stably enough (e.g.
when using the 4" automatic die head), sufficient numbers of height adjust-
able material supports REMS Herkules 3B (accessory, Art. No. 120120) must
be used. There is a risk of injury if you fail to do so.
● Never reach into the revolving clamping or guide chuck. There is a risk of
injury.
● Clamp short pipe sections only with REMS Nippelspanner or REMS Nippelfix.
Machine and/or tools can be damaged.
● Thread cutting materials in spray cans (REMS Spezial, REMS Sanitol)
contains environmentally friendly but highly inflammable propellant gas
(butane). Aerosol cans are pressurised; do not open by force. Protect them
against direct sunlight and temperatures above 50°C. The aerosol cans can
burst, risk of injury.
● Avoid intensive skin contact with the coolant-lubricants. These have a
degreasing effect. A skin protector with a greasing effect must be applied.
● Only allow trained persons to use the machine. Apprentices may only use
the machine when they are over 16, when this is necessary for their training and
when they are supervised by a trained operative.
1. Technical Data
Use for the intended purpose
WARNING
Use REMS Tornado and Magnum (type 340001, 340002, 340003, 340004, 340005, 340006, 380010, 380011, 380012) thread cutting machines for the intended purpose
of thread cutting, cutting off, removing burr, cutting nipples and roller grooves. All other uses are not for the intended purpose and are therefore prohibited.
1.1. Scope of Supply
REMS Tornado:
REMS Magnum up to 2":
REMS Magnum up to 3" (R 2½ – 3"):
REMS Magnum up to 4" (R 2½ – 4"):
Equipped if necessary with additional tool set (¹/
1.2. Article Numbers
Subframe
Wheel set with material rest
Subframe, mobile and folding
Subframe, mobile, with material rest
Dies
Universal automatic
die head ¹/ – 2"
16
Universal automatic
die head 2½ – 3"
Universal automatic
die head 2½ – 4"
Tool set ¹/ – 2"
16
REMS 4" automatic die head
REMS cutting wheel St ⅛ – 4", S 8
REMS cutting wheel St 1 – 4", S 12
Thread-cutting materials
Nippelhalter
REMS Herkules 3B
REMS Herkules Y
REMS roller groove device
14
● Children and persons who, due to their physical, sensory or mental abilities
● Check the power cable of the electric al device and extension leads regularly
● Only use approved and appropriately marked extension leads with a suffi-
● Do not dispose of thread-cutting material undiluted in the drain system,
Explanation of symbols
NOTICE
Thread cutting machine, tool set (¹/
16
material rest, oil tray, chip tray, operating instructions.
Thread cutting machine, tool set (¹/
16
operating instructions.
Thread cutting machine, tool set 2½ – 3", REMS dies R 2½ – 3", oil tray, chip tray, operating instructions.
Thread cutting machine, tool set 2½ – 4", REMS dies R 2½ – 4", oil tray, chip tray, operating instructions.
) ⅛ – 2" with REMS dies R ½ – ¾" and R 1 – 2".
16
Tornado 2000 Magnum 2000
Tornado 2010 Magnum 2010
Tornado 2020 Magnum 2020
344105 344105
344120 344120
344150 344150
344100 344100
see REMS catalogue see REMS catalogue
341000 341000
341000 340100
370010 (R 2½ – 4") 370010 (R 2½ – 4")
370011 (NPT 2½ – 4") 370011 (NPT 2½ – 4")
341614 341614
see REMS catalogue see REMS catalogue
see REMS catalogue see REMS catalogue
120120 120120
120130 120130
347000 347000
or lack of experience and knowledge are unable to operate the machine
safely may not use this machine without supervision or instruction by a
responsible person. Otherwise there is a risk of operating errors and injuries.
for damage. Have these renewed by qualified experts or an authorised REMS
customer service workshop in case of damage.
cient cable cross-section. Use extension leads with a cable cross­section of
at least 2.5 mm².
NOTICE
ground water or ground. Unused thread­cutting material should be handed in
to responsible disposal companies. Waste code for thread­cutting materials
containing mineral oil (REMS Spezial) 54401, for synthetic materials (REMS
Sanitol) 54109. Observe the national regulations.
WARNING Danger with a medium degree of risk which could result in
death or severe injury (irreversible) if not heeded.
CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
Material damage, no safety note! No danger of injury.
Read the operating manual before starting
Use eye protection
Use ear protection
Power tool complies with protection class I
Power tool complies with protection class II
Environmentally friendly disposal
CE conformity mark
) ⅛ – 2", REMS dies R ½ – ¾" and R 1 – 2", height-adjustable
) ⅛ – 2", REMS dies R ½ – ¾" and R 1 – 2", oil tray, chip tray,
Magnum 3000
Magnum 3010
Magnum 3020
344105
344120
344100
see REMS catalogue
341000
381050
381000
340100
341614
381622
see REMS catalogue
see REMS catalogue
120120
120130
347000
eng
Magnum 4000
Magnum 4010
Magnum 4020
344105
344120
344100
see REMS catalogue
341000
381000
341000
341614
381622
see REMS catalogue
see REMS catalogue
120120
120130
347000