Weekly Maintenance; Monthly Cleaning - Abicor Binzel TCS-Compact Betriebsanleitung

TCS-Compact

9.1 Weekly maintenance

1 Check the condition of the milling cutter.
2 Clean the clamping unit.
3 Cleaning of the injection unit.
4 Dismount the cover of the injection unit (1) and the thrust ring (3) and check the rubber gasket (1).
 Fig. 5 Injection unit sub-assembly on page EN-10
5 Empty the waste container for wire rests.

9.2 Monthly cleaning

• Clean the storage tank of the injection unit if it is thoroughly soiled.
• We recommend a monthly basic cleaning.
10 Troubleshooting
NOTE
• If the measures described below are not successful, please consult your dealer or the manufacturer.
• Please also consult the operating instructions for the welding components, such as the welding power
10.1 Cleaning unit TCS-Compact
Fault Cause
Compressed air-motor • Compressed air supply / hose connection
interrupted
does not run
• Valve does not move
Insufficient cleaning • Milling cutter defective or worn out
Welding torch parts are • Wrong equipment parts
damaged
TCS-Compact faults and troubleshooting
Tab. 15
10.2 Injection unit
Fault Cause
No injection • Insufficient fluid level
• Compressed air supply / hose connections
interrupted
• Directional valve Y4 does not switch
Too much / too little • Metering quantity incorrectly adjusted
spray mist
Too little spray mist • Injection time too short
• Operating pressure too low
No spray mist • Operating pressure too low
Troubleshooting injection unit
Tab. 16
source, welding torch system, re-circulating cooling unit, etc.
10 Troubleshooting
Solution
• Check all supply lines leading to the cylinder
and the fittings
• Motor defective; replace
• Replace directional valve Y2
• Replace milling cutter
• Check torch dependent parts (milling cutter,
clamping prism)
• Check immersion depth of torch
Solution
• Top up anti-spatter fluid
• Check all supply lines leading to the cylinder
and the fittings
• Replace directional valve Y4
• Change setting of throttle screw
• Injection time over waiting time.
• Check operating pressure
• Check operating pressure
EN - 29