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Handicare 2000 Installationsanleitung
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Handicare 2000 Installationsanleitung

Handicare 2000 Installationsanleitung

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HANDICARE 2000
Style
Simplicity
Smart
I N S T A L L A T I O N M A N U A L
INSTALLATIEHANDLEIDING
MANUAL D'INSTALLATION
INSTALLATIONANLEITUNG
MANUALE PER L'INSTALLAZIONE
MANUAL DE INSTALACION
ES
I T
DE
FR
US
NL
EN

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  • Seite 1 HANDICARE 2000 I N S T A L L A T I O N M A N U A L INSTALLATIEHANDLEIDING MANUAL D'INSTALLATION INSTALLATIONANLEITUNG MANUALE PER L'INSTALLAZIONE MANUAL DE INSTALACION Style Simplicity Smart...
  • Seite 2 All rights reserved. No part of this publication may be reproduced and/or published by means of print, photocopy, microfilm or in any other way or form, without prior written permission from the manufacturer. This also applies for the accompanying drawings and diagrams. The manufacturer reserves the right to change parts at any time, without prior or direct notification to the customer.
  • Seite 3 CONTENT Thank you for choosing a Handicare stairlift. This manual is for the Handicare 2000 lift with a manual seat or powered seat type. The manual includes instructions for the standard and the optional features. 1 - USED TOOLS AND PARTS Check stairs [p.06]...
  • Seite 4 TOOLS & PARTS USED TOOLS STAIRLIFT TIGHTENING TORQUE UNLESS OTHERWISE STATED Max. Torque (Nm) Size (mm) Material Bolt Grade 8.8 10.9 12.9 Self Colour 3 14.5 Zinc 16.5 Self Colour 7.2 11.7 21 Zinc 10.5 13.6 24 Self Colour 14.4 18 23.4 42 Zinc 16.6 21...
  • Seite 5 Only a technician certified for this lift should install this lift (for more detailled information about the required competence see attachment E of this manual). General required knowledge can be found in the 2000 Technical Manual. The latest instructions for the lift and instructions for options are available for download at www.handicarepartners.com.
  • Seite 6 TOOLS & PARTS USED PARTS STYLE > SEE PAGE 50 SEE PAGE 66 SIMPLICITY> SEE PAGE 80 SMART > SEE PAGE 94 SEE PAGE 48 INSTALLATION MANUAL...
  • Seite 7 EXPLANATION [1.2]Check that all the parts are present. The parts in the fitting kit are mentioned on the left side of the main drawing. The part numbers shown next to the parts are given in the installation manual at the time of installation. When replacing parts on an existing stairlift, always use parts with identical part numbers.
  • Seite 8 TRACK ASSEMBLY CHECK STAIRS Section Part Teeth Angle Teeth B-9 - HL0° B-10 - 0° Straight 29° Product type: RTC-2000 16 - 1A 119 Teeth Helix 163 - 484 1308mm [WB] Additional Charge Points Increase (section/Tooth) Straight 51° Straight 51°...
  • Seite 9 EXPLANATION [2.1]Before you start , inspect the stairs. Clarify with your customer regarding any floor heating, alarm wires, pads or pipework that may affect/hinder installation prior to starting. [2.2]The stanchion info is given in blue, near the stanchions{A}. The track parts info is given in red, near the parts{B}. If extra additionals for the stanchions are needed, its given and explained on the drawing{C}.
  • Seite 10 TRACK ASSEMBLY CAPS DRAWING OPTION INSTALL HINGE TRACK INSTALLATION MANUAL...
  • Seite 11 EXPLANATION [2.3]Grease all the rail joints. [2.4]Unscrew the plugs and collect for disposal. [2.5]Remove the top caps and collect for refitting. In case of a hinged rail, first install the hinge track (see attachment A). [2.6]Prepare the first stanchion: check the stanchion type{A}. On the label you can find more specific information about the stanchion like the stanchion heights to be set{B}.
  • Seite 12 TRACK ASSEMBLY FIRST STANCHION DRAWING 58 mm DRAWING 0 Nm 2.10 8 mm INSTALLATION MANUAL...
  • Seite 13 EXPLANATION [2.7]Prepare the first stanchion: set the height of the first stanchion. [2.8]Prepare the first stanchion: set the lugs in line with the foot. [2.9]Prepare the first stanchion: tighten the lock bolt [hand tight]. After the complete track installation the torque of the lock bolt need to be set on 45 Nm[398 Lb-In].
  • Seite 14 TRACK ASSEMBLY SECOND STANCHION DRAWING DRAWING [WB] [SP] 2.11 2.12 DRAWING 132 mm 0 Nm 2.14 8 mm 2.13 2.15 INSTALLATION MANUAL...
  • Seite 15 EXPLANATION [2.11]Position the stanchion. [2.12]Check the drawing for additional fixations for the stanchion. Wall Brackets will only be supplied as standard for the tallest (Type D). For Heavy Duty applications or for situations where a Wall Bracket cannot be fitted, the support will be provided by means of Spreader Plates.
  • Seite 16 TRACK ASSEMBLY POSITION STANCHION DRAWING 2.16 2.17 DRAWING >> 204700-A2 2.18 2.19 INSTALLATION MANUAL...
  • Seite 17 EXPLANATION [2.16]Set the last stanchion of the first section: always check the total length of the last stanchion on a rail section. [2.17]Position this stanchion in accordance with the track offsets stated on the drawing. [2.18]Install the top rail of the first section. {C}You can find specific information about a rail part on the label on the toothrack of this part: 1-Joint type (crimped, bolted or welded), 2-Project number, 3-Rail part number seen from below (indicates the rail section i.e A,B,C –...
  • Seite 18 TRACK ASSEMBLY TOP RAIL- FIRST SECTION 0 Nm 2.21 2.20 6 mm Mount the eartwire at 0 Nm this stage -)See §3 2.22 6 mm INSTALLATION MANUAL...
  • Seite 19 EXPLANATION [2.20]Tighten the stanchion-rail bolts [hand tight]{A}. After the complete track installation the torque of the stanchion- rail bolt need to be set on 15 Nm[133 Lb-In]. Notice that only the top rail has a joint spigot{B}. [2.21]Install the bottom rail of the first section. [2.22]Tighten the stanchion-rail bolts [hand tight]{A}.
  • Seite 20 TRACK ASSEMBLY INTERMEDIATE STANCHION DRAWING 0 Nm 2.24 2.23 6 mm 6.3x45(1x) 2.26 2.25 INSTALLATION MANUAL...
  • Seite 21 EXPLANATION [2.23]Check the rail angle of the first section. If there is a difference, check the height of the stanchions. [2.24]Install the remaining stanchions of first section. The first and last stanchion of each section must be set to the height stated on the drawing.
  • Seite 22 TRACK ASSEMBLY LAST STANCHION 0 Nm 8 mm 2.27 DRAWING 2.29 2.28 INSTALLATION MANUAL...
  • Seite 23 EXPLANATION [2.27]Install the remaining stanchions of the first section: before fastening the stanchion lock bolt of a remaining stanchions{C}, take away the space underneath the foot{A} and fix it to the steps with one screw {B}. [2.28]Guide the pull through spring through the first section. [2.29]Set the last stanchion of the second section: set the height of this stanchion{A}, set the lugs in line with the foot{B}.
  • Seite 24 TRACK ASSEMBLY TOP RAIL - SECOND SECTION DRAWING 0 Nm 8 mm 2.30 DRAWING 0 Nm 6 mm Mount the loading bar at 2.32 2.31 this stage -)See §4 INSTALLATION MANUAL...
  • Seite 25 EXPLANATION [2.30]Set the last stanchion of the second section: tighten the lock bolt [hand tight]{A}, always check the total length of the stanchion{B} and position this stanchion in accordance with the track offsets stated on the drawing{C}. [2.31]Install the top rail of the second section. For more stability additional stanchions in the rail section can be installed.
  • Seite 26 TRACK ASSEMBLY ALIGNMENT CHECK 6 mm 25 Nm 2.33 2.34 221 Lb-In 2.36 2.35 INSTALLATION MANUAL...
  • Seite 27 EXPLANATION [2.33]Carefully close the two rail sections{A}. Use a railclamp (art.nr.101001.54002) to align the toothrack{B}. This is essential for a good joint. [2.34]Attach and fasten the rail joint bolt [25 Nm | 221 Lb-In]. [2.35]Check the angle of the second rail section. [2.36]Guide the spring through the second section.
  • Seite 28 TRACK ASSEMBLY BOTTOM RAIL - SECOND SECTION 0 Nm 2.37 2.38 6 mm 6 mm 25 Nm 2.40 2.39 221 Lb-In INSTALLATION MANUAL...
  • Seite 29 EXPLANATION [2.37]Attach the bottom rail of the second section. [2.38]Fasten this rail section to the stanchion [hand tight]. [2.39]Carefully close the two rail sections{A}. Use a railclamp (art.nr.101001.54002) to align the toothrack{B}. This is essential for a good joint. [2.40]Fasten the joint [25 Nm | 221 Lb-In]. [2.37]Bevestig de onderrail van de tweede sectie.
  • Seite 30 TRACK ASSEMBLY FIRST STANCHION - SECOND SECTION 0 Nm 6 mm 2.41 2.42 SPREADERPLATES • heavy duty conditions • bad condition stairs 0 Nm 8 mm 2.44 2.43 INSTALLATION MANUAL...
  • Seite 31 EXPLANATION [2.41]Install the first stanchion of the second section. [2.42]Tighten the stanchion-rail bolts [hand tight]. [2.43]Take away the space underneath the foot{A} and fix it to the steps{B}. In case of a Heavy Duty-configuration, use spreaderplates. Or possibly in case the material of the stairs is in bad condition. [2.44]Tighten the lock bolt [hand tight].
  • Seite 32 TRACK ASSEMBLY REMAINING STANCHIONS REPEAT PROCEDURE 2.45 2.46 0 Nm 6 mm MOUNT REMAINING STANCHIONS 0 Nm 8 mm 2.47 INSTALLATION MANUAL...
  • Seite 33 EXPLANATION [2.45]If needed{A} fasten the foot for more stability{B}. [2.46]If there are more sections: repeat procedure for the next sections. [2.47]Install the remaining stanchions. [2.45]Indien nodig{A}, maak de voet vast voor meer stabiliteit {B}. [2.46]Als er meer secties zijn: herhaal de procedure voor de volgende secties. [2.47]Installeer de overige staanders.
  • Seite 34 TRACK ASSEMBLY CHECK TRACK 2.48 2.49 FIRST INSTALL THE ELECTRICAL CONNECTIONS AND ALL OTHER PARTS OF THE LIFT (CHAPTER 3/4/5), BEFORE YOU FINALLY FIX THE TRACK TO THE STAIRS (CHAPTER 6). INSTALLATION MANUAL...
  • Seite 35 EXPLANATION [2.48]Check if the stanchions are vertically aligned. If needed: add provided washers under the front foot fixing hole. [2.49]Check stability of the track. If necessary add more screws. First install the electrical connections and all other parts of the lift (chapter 3/4/5) before you finally fix the track to the stairs (chapter 6).
  • Seite 36 TRACK ELECTRICAL CHARGE WIRES INSTALLATION MANUAL...
  • Seite 37 EXPLANATION [3.1]Decide where to install the power supply: depending on application this could be at the top{B} or bottom{A} of the stairs. In case of a hinged rail the charger need to be placed upstairs. [3.2]Tie the extra wiring to the contact wire{A}. Remove the insulation of the two wires (15 mm){B}. [3.3]Twist the two ends bare wires together{A}.
  • Seite 38 TRACK ELECTRICAL PULL THROUGH SPRING ONLY IF THE EARTHWIRE IS NOT INSTALLED YET ONLY IF THE EARTHWIRE IS NOT INSTALLED YET INSTALLATION MANUAL...
  • Seite 39 EXPLANATION [3.5]Use the pull through spring to pull the red charger wires. [3.6]Pull the charger wires completely through the bottom rail. [3.7]If the earthwire is not installed yet: remove the bottom stanchion from the track. [3.8]Remove the paint from the stanchion{A} and rail{B}. [3.5]Gebruik de trekveer om aan de rode oplaaddraden te trekken.
  • Seite 40 TRACK ELECTRICAL EARTH WIRE 3.10 ONLY IF THE EARTHWIRE IS NOT INSTALLED YET 3.12 3.11 INSTALLATION MANUAL...
  • Seite 41 EXPLANATION [3.9]Cut the excess wire off the charge cable. [3.10]Get the wire from the bottom charge contact{A}. Remove the insulation of the two wires (15 mm){B}. [3.11]Wrap the two red wires together{A}. Fasten the wires in the connector block{B+C}. [3.12]Feed the grey earth wire in the hole at the rear and guide it through the rail tube. [3.9]Knip de overtollige draad van de oplaaddraad door.
  • Seite 42 TRACK ELECTRICAL CHARGER 3.13 3.14 3.16 3.15 INSTALLATION MANUAL...
  • Seite 43 EXPLANATION [3.13]Feed the charger cable through the same hole and guide the cable through the rail tube. [3.14]Remove the insulation of the earth wire (15 mm){A}. Remove the insulation of the charger cable (25 mm){B}. [3.15]Twist the outer wires together{A}. Feed the charger cable in the connector block: the positive wire against the red wires{B}.
  • Seite 44 RAIL TERMINAL BLOCK 3.17 3.18 ONLY IF THE EARTHWIRE IS NOT INSTALLED YET 3.20 3.19 INSTALLATION MANUAL...
  • Seite 45 EXPLANATION [3.17]Fasten the wires. [3.18]Secure the wires with a cable tie{A}. Secure and insulate the connector block{B}. [3.19]Feed all the wires into the end of the rail. [3.20]Position the earth wire between lug and rail{A}. Reposition the stanchion{B}. [3.17]Zet de draden vast. [3.18]Zet de draden vast met een kabelbinder {A}.
  • Seite 46 RAIL PLACE CHARGER ONLY IF THE EARTHWIRE IS NOT INSTALLED YET 0 Nm 6 mm 3.21 3.22 3.24 3.23 INSTALLATION MANUAL...
  • Seite 47 EXPLANATION [3.21]Replace end bung{A}. Replace stancion bolt (Careful: do not damage wiring inside tube !){B}. [3.22]Tighten the stanchion-rail bolts [hand tight]. [3.23]Use cable ties to fasten the charge cable. [3.24]Fit the power supply to the wall{A+B}. For ourdoor cases: the charger must to be placed indoor or in a waterproof casing{C}.
  • Seite 48 RAIL POWER SUPPLY 3.25 SERVICING min. 50 lux cable length maximum 6 ft UK ONLY Note: all mains wiring/electrical connection must comply with the standards in force at the time of installation and with section 4.3 of EN60204/1 and also with the requirements SERVICING of NEC and ANSI/NFPA70.
  • Seite 49 EXPLANATION [3.25]Fasten the charge cable to the wall. [3.26]Terminate the power supply to the ac supply. All mains wiring must comply with the local standards in force at time of installation. 3-pin plug not supplied. [3.25]Bevestig de oplaadkabel aan de muur. [3.26]Sluit de oplader aan op de wisselstroomvoeding.
  • Seite 50 POWER PACK LOADING BARS Pz 2 ONLY IF THE LOADING BARS ARE NOT INSTALLED YET 0 Nm 0 Nm 6 mm 6 mm ONLY IF THE LOADING BARS ARE NOT INSTALLED YET INSTALLATION MANUAL...
  • Seite 51 EXPLANATION [4.0]Take the power pack out of the box. [4.1]Carry the power pack to the top of the track{A}. Loosen the screws [5x] of the front cover{B}. [4.2]Remove the front cover{A}. Remove the on/off-switch from the front cover and disconnect the loom of the display{B}.
  • Seite 52 POWER PACK PREPARING POWER PACK ONLY IF THE LOADING BARS ARE NOT INSTALLED YET 0 Nm 6 mm INSTALLATION MANUAL...
  • Seite 53 EXPLANATION [4.5]Fit the loading bars to the top of the track: mount the bottom loading bar (long). [4.6]Feed the power pack on to the loading bars. [4.7]Remove the trunnion loading strip. [4.8]Take the batteries and the footrest out of the footplate box. Carry them to the top of the track. [4.9]Install the batteries.
  • Seite 54 POWER PACK LOADING POWERPACK 4.10 4.11 4.13 4.12 INSTALLATION MANUAL...
  • Seite 55 EXPLANATION [4.10]Connect the wires of the batteries. [4.11]Connect the loading toggle{A}. Connect the on/off-switch{B}. [4.12]Connect the shorting links. [4.13]Carefully drive the power pack on to the track. [4.10]Sluit de draden van de accu’s aan. [4.11]Sluit de opstart-joystick aan{A}. Sluit de aan/uit-schakelaar aan{B}. [4.12]Sluit de kortsluitverbinding aan.
  • Seite 56 POWER PACK ALIGNMENT TRUNNIONS B, maximum 5 mm di erence 4.14 4.15 6 mm 5 Nm 44 Lb-In 4.17 4.16 INSTALLATION MANUAL...
  • Seite 57 EXPLANATION [4.14]Make sure the trunnions are vertically aligned (A B, maximum 5 mm difference). If the power pack is loaded without the trunnions correctly aligned, it will cause permanent damage to the power pack. If this occurs a new power pack MUST be ordered as a matter of safety.
  • Seite 58 POWER PACK REMOVE INSTALLATION PARTS 6 mm 15 Nm 133 Lb-In 4.19 4.18 ONLY POWERED FOOTREST 4.20 4.21 INSTALLATION MANUAL...
  • Seite 59 EXPLANATION [4.18]Remove the short loading bar from the top rail. [4.19]Refit the end stop on the top rail{A}. Fasten the stanchion-bolt [15 Nm | 133 Lb-In]{C}. [4.20]Remove the dummy seat toggle looms{A}. Remove the shorting links{B}. Remove the on/off-switch{C}. [4.21]In case of a powered footrest: guide the loom behind the motor. [4.18]Verwijder de lange positioneerstang van de bovenste rail.
  • Seite 60 POWER PACK POWERED FOOTREST NORMALLY THE FOOTREST ONLY POWERED FOOTREST Pz 2 AXLE IS SUPPLIED SEPERATE; SO NO NEED TO REMOVE GREASE 4.23 4.22 Pz 2 4.24 4.25 INSTALLATION MANUAL...
  • Seite 61 EXPLANATION [4.22]In case of a powered footrest: grease the 3 pivots of the axle{A}. [4.23]Loosen the shaft screw (2 turns){A}. Remove the shaft from the footrest{B}. Normally the footrest axle is supplied seperate; so no need to remove. [4.24]Position the footrest. [4.25](Re)fit the shaft{A}.
  • Seite 62 POWER PACK FOOTREST LOOM 4.26 4.27 13mm folded footrest: easier mounting gas strut ONLY MANUAL 4.28 4.29 INSTALLATION MANUAL...
  • Seite 63 EXPLANATION [4.26]Connect the footrest loom {U9}. [4.27]Using a cable tie, connect the footrest loom to the spring on the footrest bracket. [4.28]Retain the bolt on the back{A}. If not done yet: loosen the upper nut of the bracket{B}. [4.29]Attach the gas strut to the bracket (only the manual configuration). [4.26]Sluit de kabel van de voetenplank aan {U9}.
  • Seite 64 POWER PACK GAS STRUT ONLY MANUAL 4.30 4.31 10 mm 13 mm 24 Nm 212 Lb-In 4.32 13 mm 4.33 INSTALLATION MANUAL...
  • Seite 65 EXPLANATION [4.30]Fasten the gas strut. [4.31]Move the footrest to the vertical position. [4.32]Push the gas strut bracket downwards by using a screw driver{A}. (Re)fasten the bracket{B}. [4.33]Tighten the bracket [24Nm | 212 Lb-In]. [4.30]Maak de gasveer vast. [4.31]Draai de voetenplank naar de verticale positie. [4.32]Druk de gasveerbeugel naar beneden met behulp van een schroevendraaier{A}.
  • Seite 66 POWER PACK CARRY HANDLE 4.34 TRACK WITH A LARGE or A SMALL DEGREE OF ANGLE φ 4.35 INSTALLATION MANUAL...
  • Seite 67 EXPLANATION [4.34]Remove the carry handle. [4.35]In cases the track has a very large or very small slope the looms of the trunnions can be too tight or too loose. Make a test run to check this. If needed adjust by pushing or pulling the loom through the back of the powerpack.
  • Seite 68 STYLE SEAT SEAT STEM 13 mm 33 Nm 292 Lb-In USER HEIGHT 10 mm INSTALLATION MANUAL...
  • Seite 69 EXPLANATION [5.0]Take the seat post out of the footplate box. Carry the post to the power pack. [5.1]Position the seat post: fix the seat to the seat height required for the primary user of the stairlift. [5.2]Fasten the seat post [33 Nm | 292 Lb-In]. [5.3]Take the seat out of the seat box.
  • Seite 70 STYLE SEAT LOCKING BOLT For safety ! 71 Lb-In 8 Nm 10 mm Pz 3 INSTALLATION MANUAL...
  • Seite 71 EXPLANATION [5.5]Put a little bit of grease in the seat axle. Place the seat above the stem and carefully lower the seat onto the stem. Ensure the seat is in the ride position and the switch roller does not get damaged by the switch cam. [5.6]Refit and fasten locking bolt [8Nm | 71 Lb In].
  • Seite 72 STYLE SEAT LOOMS THROUGH STEM 5.10 ONLY POWERED SWIVEL Pz 3 5.12 5.11 INSTALLATION MANUAL...
  • Seite 73 EXPLANATION [5.9]Feed the seat loom through the stem. [5.10]Feed emergency stop loom through the stem. [5.11]If present, feed the swivel release loom through the stem. [5.12]If not fastened yet: fasten the earth wire. [5.9]Voer de stoelkabel door de stoelsteun. [5.10]Voer de noodstopkabel door de stoelsteun. [5.11]Indien aanwezig, voer de kabel van de swivelontgrendeling door de stoelsteun.
  • Seite 74 STYLE SEAT SEAT LOOMS 5.13 5.14 SWIVEL RELEASE LOOM SWIVEL MOTOR LOOM EMERGENCY STOP LOOM SWIVEL SWITCH LOOM SEAT LOOM(KEY+TOGGLE) IN THE COLOURED SCHEME IN THE BACK OF THIS MANUAL YOU CAN FIND THE MARKED CONNECTIONS. 5.15 INSTALLATION MANUAL...
  • Seite 75 EXPLANATION [5.13]Reinstall the stem cap. [5.14]Tuck the seat looms into the slot (keep the looms a bit loose, so the looms do not get strained when the seat is swiveled). [5.15]Connect the seat looms to the unit. [5.13]Herinstalleer de stoelsteunkap. [5.14]Stop de stoelkabels in de gleuf (houd de kabels een beetje los, zodat de kabels niet overstrekt worden als de stoel wordt gedraaid).
  • Seite 76 STYLE SEAT CONNECTORS ONLY POWERED SWIVEL ONLY POWERED SWIVEL BLACK BLACK 5.17 5.16 = ONLY POWERED FOOTREST 5.19 5.18 INSTALLATION MANUAL...
  • Seite 77 EXPLANATION [5.16]Connect the motor connectors to the SML-ferrite (U28). [5.17]Connect the sw release loom to the SRL-ferrite (U27). [5.18]Connect the emergency stop loom to swivel switch loom (U18). [5.19]Connect the emergency stop loom to the SL-ferrite (U11) {A}. Connect the footplate loom to the power pack (U10) {B}.
  • Seite 78 STYLE SEAT DIPSWITCHES WHITE PINK 5.20 WHITE BROWN PINK 5.22 WHITE BLUE 5.21 7 mm = ONLY POWERED SWIVEL 5.24 5.23 INSTALLATION MANUAL...
  • Seite 79 EXPLANATION [5.20]Connect the swivel switch loom to the seat loom (U26). [5.21]Connect the toggle loom to the SL-ferrite (U6). [5.22]Connect the key switch loom to the SL-ferrite (U16). [5.23]Connect the earth wires to the chassis: fit the earth wire of the swivel release loom{A}, fit the earth wire of the footrest loom{B} and fasten these earth wires{C}.
  • Seite 80 STYLE SEAT CLOSING FRONT COVER ONLY POWERED SWIVEL BROWN 5.25 BLUE 5.26 5.27 Pz 2 5.28 5.29 INSTALLATION MANUAL...
  • Seite 81 EXPLANATION [5.25]Connect the power switch cables. [5.26]Connect the diagnostic display loom. [5.27]Check the wires of the swivel motor: if the swivel motor swivels in the wrong direction, swap the BLUE and BROWN wires over, on the PCB Han126. [5.28]Check the functions and safeties before installing the cover. [5.29]Reinstall the front cover{A} and secure with the screws(5x){B}.
  • Seite 82 SIMPLICITY SEAT SEAT STEM 13 mm 33 Nm 292 Lb-In 5.30 5.33 USER HEIGHT 5.31 5.34 10 mm 5.32 INSTALLATION MANUAL...
  • Seite 83 EXPLANATION [5.30]Take the seat post out of the footplate box. Carry the post to the power pack. [5.31]Position the seat post: fix the seat to the seat height required for the primary user of the stairlift. [5.32]Fasten the seat post [33 Nm | 292 Lb-In]. [5.33]Take the seat out of the seat box.
  • Seite 84 SIMPLICITY SEAT LOCKING BOLT For safety ! 71 Lb-In 8 Nm 5.35 5.36 10 mm Pz 3 5.38 5.37 INSTALLATION MANUAL...
  • Seite 85 EXPLANATION [5.35]Put a little bit of grease in the seat axle. Place the seat above the stem and carefully lower the seat onto the stem. Ensure the seat is in the ride position and the switch roller does not get damaged by the switch cam. [5.36]Refit and fasten locking bolt [8Nm | 71 Lb In].
  • Seite 86 SIMPLICITY SEAT LOOMS THROUGH STEM 5.39 5.40 Pz 3 5.41 INSTALLATION MANUAL...
  • Seite 87 EXPLANATION [5.39]Feed the seat loom through the stem. [5.40]Feed emergency stop loom through the stem. [5.41]If not fastened yet: fasten the earth wire. [5.39]Voer de stoelkabel door de stoelsteun. [5.40]Voer de noodstopkabel door de stoelsteun. [5.41]Indien nog niet bevestigd: maak de aardedraad vast. [5.39]Pase los cables de la silla por el vástago.
  • Seite 88 SIMPLICITY SEAT SEAT LOOMS 5.42 5.43 EMERGENCY STOP LOOM SWIVEL SWITCH LOOM SEAT LOOM(KEY+TOGGLE) IN THE COLOURED SCHEME IN THE BACK OF THIS MANUAL YOU CAN FIND THE MARKED CONNECTIONS. 5.44 INSTALLATION MANUAL...
  • Seite 89 EXPLANATION [5.42]Reinstall the stem cap. [5.43]Tuck the seat looms into the slot (keep the looms a bit loose, so the looms do not get strained when the seat is swiveled). [5.44]Connect the seat looms to the unit. [5.42]Herinstalleer de stoelsteunkap. [5.43]Stop de stoelkabels in de gleuf (houd de kabels een beetje los, zodat de kabels niet overstrekt worden als de stoel wordt gedraaid).
  • Seite 90 SIMPLICITY SEAT CONNECTORS = ONLY POWERED FOOTREST 5.46 5.45 INSTALLATION MANUAL...
  • Seite 91 EXPLANATION [5.45]Connect the emergency stop loom to swivel switch loom (U18). [5.46]Connect the emergency stop loom to the power pack loom (U11) {A}. Connect the footplate loom to the power pack (U10) {B}. [5.45]Sluit het noodstopkabel aan op het draaischakelaarkabel (U18). [5.46]Sluit het noodstopkabel aan op de unitkabel (U11) {A}.
  • Seite 92 SIMPLICITY SEAT DIPSWITCHES WHITE PINK WHITE 5.47 PINK BROWN WHITE BLUE 5.48 7 mm 5.50 5.49 INSTALLATION MANUAL INSTALLATION MANUAL...
  • Seite 93 EXPLANATION [5.47]Connect the swivel switch loom to the seat loom (U16). [5.48]Connect the toggle loom to the power pack loom (U6). [5.49]Connect the earth wires to the chassis: fit the earth wire of the footrest loom{A} and fasten these earth wires{B}. [5.50]If needed, change the settings on the dip switches on the main PCB (power supply/power switch should be off be- fore changing): e.g.
  • Seite 94 SIMPLICITY SEAT CLOSING FRONT COVER 5.51 5.53 5.52 Pz 2 5.54 5.55 INSTALLATION MANUAL INSTALLATION MANUAL...
  • Seite 95 EXPLANATION [5.52]Connect the power switch cables. [5.53]Connect the diagnostic display loom. [5.54]Check the functions and safeties before installing the cover. [5.55]Reinstall the front cover{A} and secure with the screws(5x){B}. [5.52]Sluit de kabels van de stroomschakelaar aan. [5.53]Sluit de kabel van de diagnose-display aan. [5.54]Controleer de functies en beveiligingen voordat u de kap installeert.
  • Seite 96 SMART SEAT SEAT STEM USER HEIGHT 5.56 5.58 212 Lb-In 24 Nm 6 mm 13 mm 33 Nm 292 Lb-In 5.57 5.59 INSTALLATION MANUAL...
  • Seite 97 EXPLANATION [5.56]Take the seat post out of the footplate box. Carry the post to the power pack. Check the configuration. [5.57]Guide the looms through the hole of the stem{A}. Position the stem{B}. Fasten the stem with the supplied bolts (24 Nm | 212 Nm){C}. [5.58]Position the seat post: fix the seat to the seat height required for the primary user of the stairlift.
  • Seite 98 SMART SEAT FIXATION SEAT BACK 5.61 5.60 133 Lb-In 15 Nm 6 mm 5.62 INSTALLATION MANUAL...
  • Seite 99 EXPLANATION [5.60]Remove the seat back components from the box. [5.61]Position the seat back on the seat base. [5.62]Install the washers+bolts(4x) {A} and fasten the bolts [15 Nm | 233 Lb-In]{B}. [5.60]Neem de onderdelen van stoelleuning uit de doos. [5.61]Plaats de stoelleuning op de stoelbasis. [5.62]Installeer de ringen+bouten (4x) {A} en draai de bouten vast [15 Nm] {B}.
  • Seite 100 SMART SEAT SEAT LOOMS always OFF sliding track* always OFF always OFF always ON BROWN always OFF WHITE BLUE IN THE COLOURED SCHEME IN THE BACK OF THIS MANUAL YOU CAN FIND THE MARKED CONNECTIONS. 5.63 5.64 BLACK GREEN PINK 5.65 5.66 INSTALLATION MANUAL...
  • Seite 101 EXPLANATION [5.63]If needed, change the settings on the dip switches on the main PCB (power supply/power switch should be off be- fore changing): e.g. in case of a hinged rail(D2-1) or in case of a right hand configuration(D2-2). D2-3 should be always on.
  • Seite 102 SMART SEAT COMMUNICATIONS ONLY POWERED FOOTREST ONLY POWERED FOOTREST GREY YELLOW 5.68 5.67 7 mm ONLY POWERED SWIVEL = ONLY POWERED SWIVEL GREY 5.70 5.69 INSTALLATION MANUAL...
  • Seite 103 EXPLANATION [5.67]Only the powered footrest: connect the powered footrest loom (U7). [5.68]Only the powered footrest: connect the communications cable (grey wire). [5.69]Only the powered swivel: connect the communications cable (grey wire). [5.70]Install{A} and fasten the earth wires{B}. [5.67]Alleen de automatische voetenplank: sluit de kabel van de automatische voetenplank aan (U7). [5.68]Alleen de automatische voetenplank: sluit de communicatiekabel aan (grijze draad).
  • Seite 104 SMART SEAT SEAT BASE WIRING ONLY POWERED FOOTREST U12-R U12-L BROWN YELLOW YELLOW BLUE WHITE 5.72 5.71 PINK BLUE 5.74 5.73 INSTALLATION MANUAL...
  • Seite 105 EXPLANATION [5.71]Only the powered footrest: connect the footrest loom to the footrest switch{U15} (pay attention to the correct armrest!). [5.72]Connect the toggle loom to the armrest safety loom {U2}{B}. Do not bypass the armrest safety loom by connecting the toggle loom directly to the toggle{A}. Connect the armrest safety loom to the toggle {U12} (pay attention to the correct armrest!){C}.
  • Seite 106 SMART SEAT UPHOLSTERY CLICK! 5.75 5.76 5.77 5.78 INSTALLATION MANUAL...
  • Seite 107 EXPLANATION Remove the uphostery components from the box. [5.75]Install the back seat upholstery{A}. Press firmly on the locks to fix the upholstry{B}. [5.76]Fasten the upholstery with the screws(2x). [5.77]Remove the backings of the velcro pads (6x){A}. Fit the main seat cushion{B+C}. [5.78]Remove the backings of the velcro pads (5x){A}.
  • Seite 108 SMART SEAT CLOSING FRONT COVER ONLY POWERED SWIVEL BROWN 5.79 BLUE 5.80 5.81 Pz 2 5.82 5.83 INSTALLATION MANUAL...
  • Seite 109 EXPLANATION [5.79]Connect the power switch cables. [5.80]Connect the diagnostic display loom. [5.81]Check the wires of the swivel motor: if the swivel motor swivels in the wrong direction, swap the BLUE and BLACK wires over, on the PCB Han126. [5.82]Check the functions and safeties before installing the cover. [5.83]Reinstall the front cover{A} and secure with the screws(5x){B}.
  • Seite 110 TRACK FIXATION CHECK 398 Lb-In 45 Nm 8 mm ALL STANCHIONS 6 mm Ph 3 ALL FEET INSTALLATION MANUAL...
  • Seite 111 EXPLANATION [6.1]Final check for obstacles along the track and a final check for the track offsets (mentioned on the drawing). [6.2]Final check track position: drive the lift down/up. [6.3]Fasten all the feet to the steps/floor using screws (for wooden stairs) or rawl plugs/screws (for concrete/stone stairs).
  • Seite 112 TRACK FIXATION TIGHTEN BOLTS 133 Lb-In 133 Lb-In 15 Nm 15 Nm 6 mm 6 mm ALL END STOP BOLTS ALL STANCHION-RAIL BOLTS 44 Lb-In 5 Nm 6 mm ALL STANCHION CAPS ALL RAIL CAP BOLTS INSTALLATION MANUAL...
  • Seite 113 EXPLANATION [6.5]Torque up the stanchion-rail joint bolts [15 Nm | 133 Lb-In]. Do not distort the track tube. [6.6]Torque up the end stop bolts [15 Nm | 133 Lb-In]. [6.7]Torque up the rail cap bolts [5 Nm | 44 Lb-In]. [6.8]Install the caps of the stanchions.
  • Seite 114 TRACK FIXATION MAGNETS INTERNAL LIFT ONLY INTERNAL LIFT ONLY 6.10 INTERNAL LIFT ONLY HALF SPEED FULL SPEED 6.11 INSTALLATION MANUAL...
  • Seite 115 EXPLANATION For internal stair lift only: [6.9]Install the magnets (the magnets will reduce the speed of the lift): position the magnet before the bend, on the bottom stanchion fixing tube. [6.10]Install the magnets (change polarity (flip magnet)): position the magnet after the bend, on the bottom stanchion fixing tube.
  • Seite 116 TRACK FIXATION APPLY GREASE INTERNAL LIFT ONLY 6.12 6.13 DRAWING Ph 3 6 mm 6.15 6.14 13mm INSTALLATION MANUAL...
  • Seite 117 EXPLANATION [6.12]The magnets must be super glued in position. [6.13]Apply the grease to the bottom track racks; apply to the front face, intermittently on every 30 cm. [6.14]Apply the grease to the top track racks; apply to the back face, intermittently on every 30 cm. [6.15]If needed (for example: heavy duty) install the wall brackets;...
  • Seite 118 REMOTE CONTROL MOUNTING = 2 . 4 G h z = 8 6 8 Mh z = 9 15 Mh z 2x[2x] INSTALLATION MANUAL...
  • Seite 119 EXPLANATION [7.0]Check the amount and type of remote controls. The cap on the back of the remote control indicates the type: Green=RF{2.4Ghz}, Orange=RF{868Mhz}, Blue=RF{915Mhz}. The supplied remote controls should work out of the box. If not or in case of multiple lift, they can be reprogrammed (see manual, page 96). [7.1]Measure the position for the remote control bracket.
  • Seite 120 REMOTE CONTROL LINKING = Lift moves UP = Lift moves DOWN = Lift moves to PARKING position INSTALLATION MANUAL...
  • Seite 121 EXPLANATION [7.5]Repeat this procedure on other floor(s). [7.6]Function of the buttons: green = UP, red = DOWN, blue = PARK. [7.7]Press and hold the button (only press one button at a time) of the remote control to check if the remote control is linked with the lift.
  • Seite 122 REMOTE CONTROL REPEATER Repeater HAN421 7.11 7.10 INSTALLATION MANUAL...
  • Seite 123 EXPLANATION [7.8]Check the other remote controls. [7.9]In case the remote controls are out of reach install a repeater(HAN421) in between. [7.10]In case there is interference in the radiosignal, change the channel of the radiosignal of the lift. Note: another lift nearby can interfere with the signal . [7.11]IF NEEDED FOLLOW STEPS 7.11 –...
  • Seite 124 REMOTE CONTROL CHANGING CHANNELS LIFT 1(default) LIFT 2 LIFT 3 LIFT 4 CLICK! 7.13 7.12 Pz 2 CLICK! 7.15 7.14 INSTALLATION MANUAL...
  • Seite 125 EXPLANATION [7.12]Change the setting on the dipswitches on all remote controls. [7.13]Refit the caps on the backside of the remote controls. [7.14]Loosen the screws(5x){A} and remove the front cover{B}. [7.15]Change the dipswitches on the RF board to the same settings. [7.12]Wijzig de instellingen op de dipschakelaars op alle afstandsbedieningen.
  • Seite 126 REMOTE CONTROL CHECK 7.16 Pz 2 7.18 7.17 INSTALLATION MANUAL...
  • Seite 127 EXPLANATION [7.16]Press and hold the red button on the main PCB{A}. Press any button on the remote control{B}. When the light will go out, the progamming is complete{C}. Remark: If the red button is depressed for more than 10 seconds then the remote control will not be programmed. You must repeat the programming again.
  • Seite 128 CHECK MEASUREMENTS Heavy duty:150,5 kg 126,5 kg 279 lbs 3.94 inch INSTALLATION MANUAL...
  • Seite 129 EXPLANATION [8.1]Place a weight of 126,5 kg (279 lbs) on the chair and drive the chair up and down. Check that everything is working satisfactorily. Do this only to test the stairlift and make sure no-one is sitting on the seat. [8.2]Move the toggle/joystick up and down.
  • Seite 130 CHECK SWIVEL-SAFETY BELT QUICK REFERENCE CLICK! GUIDE SMART SEAT > ATTACHMENT C INSTALLATION MANUAL...
  • Seite 131 EXPLANATION [8.5]Check the diagnostic display; make sure there are no fault messages. See the user manual for the error codes. [8.6]Check the seat belt. [8.7]Check that the stairlift stops correctly at the top and bottom of the rail. [8.8]Powered swivel only > check the release button: press the release button and swivel the seat manually. [8.5]Check op de diagonstic display of deze geen foutmelding geeft.
  • Seite 132 CHECK OPTION FUNTIONS 8.10 8.11 8.12 INSTALLATION MANUAL...
  • Seite 133 EXPLANATION [8.9]Check the powered swivel function. A lift (with an automatic swivel configuration) is able to swivel when: 1.The trunnion hits the end limit at the top of the staircase. 2.There is 33 volt on the charge point. [8.10]Check the powered footrest function. [8.11]Check the powered hinge track function.
  • Seite 134 CHECK SAFETY LIMITS 100 N 22.5 lbs 100 N 22.5 lbs 8.13 INSTALLATION MANUAL...
  • Seite 135 EXPLANATION [8.13]Check the safety stops. [8.13]Check de veiligheidsblokkeringen. [8.13]Compruebe los topes de seguridad. [8.13]Kontrollieren Sie die Sicherheitsstopps. [8.13]Contrôlez les arrêts de sécurité. [8.13]Verificare gli arresti di emergenza. INSTALLATION MANUAL...
  • Seite 136 CHECK ARMRESTS 8.14 8.15 8.16 7.15 INSTALLATION MANUAL...
  • Seite 137 EXPLANATION [8.14]Fold the downside armrest up. The stairlift must not operate. Put the armrest back down and check that the stairlift operates normally again. [8.15]Release the joystick toggle switch. The stairlift should stop within 2 cm ( 0.8 inch [8.16]Press the stop button. The lift must stop immediately. Press the stop button again; check that the stairlift operates normally.
  • Seite 138 CHECK KEYSWITCH - STOPS 8.18 8.17 CLICK! CLICK! 8.19 8.20 INSTALLATION MANUAL...
  • Seite 139 EXPLANATION [8.17]Turn the key to the OFF position and ensure that the stairlift will not move. The diagnostic display should show a “O”. Turn the key to the ON position. The stairlift should be able to move again. [8.18]While moving the stairlift, swivel the seat; the stairlift must stop immediately. [8.19]Check the manual swivel function and that the end stops work satisfactorily (it clicks at the end).
  • Seite 140 Model: 2000 series Handicare Accessibility Ltd Kingswinford, West Midlands, United Kingdom T: +44 1384 408 700, T: +44 1384 408 719, www.handicare.com DRIVE: RACK & PINION RATED LOAD: 115 kg (254 lb) or 137 kg (302 lb) WITH HD KIT RATED SPEED: 0.12m/s (23.6 ft/min)
  • Seite 141 [8.21/22/23]La dichiarazione di conformità ha valore legale dopo che la lista di controllo dell’installazione e la dichiarazione di presa visione viene firmata dal tecnico e dall’utente. La lista di controllo dell’installazione e la dichiarazione di presa visione devono essere conservate dal rivenditore e messe a disposizione di Handicare su richiesta.
  • Seite 142 INSTALLATION MANUAL...
  • Seite 143 ATTACHMENTS BIJLAGE ANEXO ANHANG ANNEXE APPENDICE INSTALLATION MANUAL...
  • Seite 144 HINGED RAIL POSITION GREY 0 mm INSTALLATION MANUAL...
  • Seite 145 EXPLANATION [A.1]Position the hinge track section in accordance with the track offsets stated on the drawing. [A.2]Release the motor by pressing on the motor release to allow the arm of the hinge to be moved. [A.3]Lower the arm and position the hinge on the treads correctly so that the track reaches the floor. [A.4]The grey wire with a bullet connector must be connected to all of the communication contacts on the top track.
  • Seite 146 HINGED RAIL CONNECT GREY POWER PACK INSTALLATION CONTINUE INSTALLATION GO TO PAGE 8 ( g. 2.6) OF THE INSTALLATION MANUAL INSTALLATION MANUAL...
  • Seite 147 EXPLANATION [A.5]In the BOTTOM tube connect a red cable from the +ve charge contact, pull up to the top of the stairs and connect to the upper charge +ve contact{A}. In the UPPER tube connect the grey cable from the communications contact, pull up to the top of the stairs and connect to the upper communications contact{B}.
  • Seite 148 EMERGENCY OPERATION {TRACK} STOP INSTALLATION MANUAL...
  • Seite 149 EXPLANATION [B.1]If the stairlift stops unexpectedly and no longer moves any further, the hand winder can be used to move the lift by an authorized and trained person. [B.2]Turn off the lift. [B.3]Turn the hand winder as indicated on the winder. Then wind the lift in the required direction. [B.1]Als de lift onverwacht stopt en niet meer verder wil, kan de handwinder gebruikt worden om de stoel naar een oplaadpunt te laten zakken.
  • Seite 150 EMERGENCY OPERATION {SMART SEAT} CLICK! INSTALLATION MANUAL...
  • Seite 151 EXPLANATION [C.1]If the power swivel is not functioning it can be swivelled manually. Do this only in an emergency. [C.2]Insert a coin in the button on the side of the seat. [C.3]Swivel the seat manually. [C.4]The seat must be returned to the start position. Remove the coin. Do this before you use the lift again. [C.1]Als de automatische draaifunctie niet meer werkt kan deze handmatig overgenomen worden.
  • Seite 152 EMERGENCY OPERATION {STYLE SEAT} CLICK! INSTALLATION MANUAL...
  • Seite 153 EXPLANATION [D.1]If the power swivel is not functioning it can be swivelled manually. Do this only in an emergency. [D.2]Press the release button. [D.3]Swivel the seat manually. [D.4]The seat must be returned to the start position.Do this before you use the lift again. [D.1]Als de automatische draaifunctie niet meer werkt kan deze handmatig overgenomen worden.
  • Seite 154 The stairlift engineer must read the manual to understand all the information to enable safe installation and/or commissioning of the stairlift. In the absence of any negligence or breach of duty on the part of Handicare Accessibility Limited, no liability or responsibility will be accepted by it for any loss or damage arising from anyone’s failure to follow and adhere to the guidance in the manual in connection with the installing...
  • Seite 155 Indien Handicare Accessibility Limited niet nalatig is geweest en de wettelijke plicht niet heeft verzuimd, zal het bedrijf geen aansprakelijkheid of verantwoordelijkheid aanvaarden voor eventueel verlies of schade dat/die is ontstaan doordat iemand de instructies in de handleiding met betrekking tot de installatie en/of ingebruikname van de traplift niet heeft opgevolgd of er niet aan voldoet.
  • Seite 156 Salvo casi di negligenza o contravvenzione a un obbligo da parte di Handicare Accessibility Limited, quest’ultima non si assumerà alcuna responsabilità per perdite o danni derivanti dall’altrui mancata osservanza delle indicazioni riportate nel manuale in relazione all’installazione e/o alla riparazione del montascale.
  • Seite 157 ELECTRICAL DIAGRAMS ELEKTRISCHE SCHEMA'S DIAGRAMAS ELÉCTRICOS ELEKTRISCHE DIAGRAMME SCHÉMAS ÉLECTRIQUES SCHEMI ELETTRICI INSTALLATION MANUAL...
  • Seite 158 INSTALLATION MANUAL...
  • Seite 168 Concord, ON L4K 4Z9 Canada Deutschland T : 905.850.9003 Tel: +49 (0) 571 973398-55 Fax: +49 (0) 571 973398-56 F : 416.260.0256 data@handicare.com Handicare Montascale Italia Via Chiaviche 17 46020 Pegognaga (MN) Italy Tel: +39 (0) 376 143 3516 handicare-montascale.it INSTALLATION MANUAL INSTALLATIEHANDLEIDING...