Optimum OPTiturn TH 4210 Betriebsanleitung Seite 5

2.13 Emissions ............................................................................................................................................. 109
2.7 Tailstock ............................................................................................................................................... 109
2.8 Steady and follow rest .......................................................................................................................... 109
2.9 Work area ............................................................................................................................................. 109
2.10 Dimensions........................................................................................................................................... 109
2.11 Environmental conditions ..................................................................................................................... 109
2.12 Operating material................................................................................................................................ 109
3 Delivery, interdepartmental transport, assembly and commissioning
3.1 Notes on transport, installation, commissioning ................................................................................... 111
3.1.1 General risks during internal transport ...................................................................................... 111
3.2 Delivery ................................................................................................................................................ 112
3.3 Scope of delivery.................................................................................................................................. 112
3.4 Transport .............................................................................................................................................. 112
3.4.1 Load attachment points............................................................................................................. 113
3.4.2 Gravity of the machine .............................................................................................................. 113
3.4.3 Lifting by crane.......................................................................................................................... 113
3.4.4 Lifting with a forklift.................................................................................................................... 114
3.5 Installation and assembly ..................................................................................................................... 114
3.5.1 Requirements regarding the installation site ............................................................................. 114
3.6 Cleaning the machine........................................................................................................................... 115
3.6.1 Lubrication................................................................................................................................. 115
3.7 Assembly .............................................................................................................................................. 116
3.7.1 Anchor-free assembly ............................................................................................................... 116
3.7.2 Anchored assembly................................................................................................................... 116
3.8 Installation plan .................................................................................................................................... 117
3.9 Dimensions, installation plan TH4210 | TH4210D | TH4215D * ........................................................... 117
3.10 Coolant equipment ............................................................................................................................... 118
3.11 First commissioning.............................................................................................................................. 118
3.11.1 Power supply............................................................................................................................. 119
3.11.2 Turn and stop spindle rotation................................................................................................... 119
3.11.3 Warming up the machine .......................................................................................................... 119
4 Operation
4.1 Control and indicating elements ........................................................................................................... 120
4.2 Safety ................................................................................................................................................... 121
4.3 Overview of the control elements ......................................................................................................... 121
4.3.1 Overview of indicator elements ................................................................................................. 122
4.3.2 Control elements ....................................................................................................................... 122
4.4 Switching on the machine .................................................................................................................... 123
4.5 Switching the machine off .................................................................................................................... 123
4.6 Resetting an emergency stop condition ............................................................................................... 123
4.7 Power failure, Restoring readiness for operation ................................................................................. 123
4.8 Direct run.............................................................................................................................................. 123
4.9 Foot brake ............................................................................................................................................ 123
4.10 Gearbox settings and speed adjustment .............................................................................................. 123
4.10.1 Speed setting ............................................................................................................................ 124
4.11 Rotational direction............................................................................................................................... 125
4.12 Feed ..................................................................................................................................................... 125
4.12.1 Feed speed ............................................................................................................................... 125
4.12.2 Feed direction ........................................................................................................................... 126
4.12.3 Cross feed direction .................................................................................................................. 126
4.13 Tool holder ........................................................................................................................................... 126
4.14 Lathe spindle fixture ............................................................................................................................. 127
4.14.1 Adjusting the Camlock bolts to the workpiece holder................................................................ 127
4.15 Lathe chuck .......................................................................................................................................... 128
4.15.1 Speed information, maintenance recommendations, reference speed..................................... 128
4.15.2 Influencing factors that significantly impact the tensioning force .............................................. 129
4.15.3 Lathe chuck maintenance ......................................................................................................... 129
4.16 Clamping a workpiece into the lathe chuck .......................................................................................... 130
4.16.1 Clamping long workpieces ........................................................................................................ 131
4.17 Mounting workpiece holder .................................................................................................................. 132
4.17.1 Centring point............................................................................................................................ 132
4.17.2 Lathe chuck............................................................................................................................... 132
4.18 Mounting of rests.................................................................................................................................. 132
4.18.1 Follow rest and steady rest ....................................................................................................... 133
4.19 Feed tables........................................................................................................................................... 134
4.19.1 Longitudinal turning and face turning ........................................................................................ 134
4.20 Tables for thread cutting....................................................................................................................... 135
4.20.1 Metric threads ........................................................................................................................... 135
4.20.2 Inch thread ................................................................................................................................ 136
4.20.3 Module and D.P. threads .......................................................................................................... 136
4.20.4 Position change of the change gears........................................................................................ 137
4.21 Tailstock ............................................................................................................................................... 138
Version 1.0.2 - 2022-5-2 Originalbetriebsanleitung
TH4210 | TH4210D | TH4215D DE | EN
5