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Novoferm 45-4 Serie Montage-, Bedienungs- Und Wartungsanleitung Seite 11

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1
/1
and secure against tipping. Insert casters 56
R
L
in caster retainer 61, put in vertical track and
connect to external hinges 48
each [
1.45 a,aa
( 14d ) Uncoil wire cable from torsion spring 35
and pull behind external hinges 48
Uncoil and remove wire cable from torsion spring-
HL 35
/35
R
L
]. Screw protective cover for cable reel 106 with
aa
S10 together [
version, packed in box with HL frames) through
deflection pulley 101
to torsion spring-HL 35
cable wire behind external hinges 48
hang into the lower cable fastener 57
wire cable 104 behind the furrow in the cable reel
106 and stretch it [
wire cable 104 from cable reel 106 and cut excess
end with applicable cutting tool (wire cable cutter,
power side cutter) [
fixation in cable reel with grub screw and wind wire
cable on cable reel [
( 14e )
Insert casters 56 in caster retainer 61 and connect
to the lower cable fasteners 57
S12. Connect wire cable with cable eye stiffener
and bushing 59 to the bolt and secure with splint
60 [
]. Insert pre-assembled cable fasteners
1.45 c
with casters in the vertical track and screw to floor
section with S10 [
( 15 ) Lock section 67 (S)
( 15a )
Insert lock section 67 in the angle frames 1
secure against tipping, and mount both left and
right of the lock section 67 one external hinge
48
/48
with S15. Insert casters 56 in caster
R
L
retainer 61, put in vertical tracks and connect to
the external hinges 48
]. Screw central hinges 68 with S16 to lock
aa
section [
1.50b
( 15b ) Mount lock to lock section as depicted in explosion
diagram [
1.50 c
interior handle (69-78). Insert apron with cover
plate into the square punch out from the exterior
side and fasten with lock set from interior side.
Insert exterior handle through the lock holes
(corner-moulding side up) and fasten from the
interior side. Caution: lever arm (die-cast zinc)
must point to the right!
( 15c )
For doors without operators: fix slide reacting bolt
80 in catch 79 as well as lever arm and fasten to
lock section with S15 [
( 16 ) Middle section(s) 86 (M)
Assemble and mount middle section(s) 86 to angle frames
1
/1
as described with floor and lock sections with S15 +
R
L
S16 + S5 + S12 + 48
( 17 ) Header section 87 (K)
Put header section 87 into angle frames 1
against tipping and mount on both the left and right of the
header section 87 an upper roller block 88 with S15. Set
upper casters 90
/90
R
fasten to roller block 88 with S5 + S12. [
upper casters 105
/105
R
fasten to the rollers block 88 with S5 + S12 [
hinges on the side and in the centre of the header and
middle sections with S15 + S16.
The instructions for installation, operating and maintenance must be kept in a safe place as long as the door is in use!
/48
with S5 + S12
R
L
].
/48
R
; this cable is no longer required [
]
Pull wire cable 104 (longer
2.20 ac
.
/101
[
], pull and claim
2.20ab
R
L
/35
[
], pull down
2.20 ac
R
L
R
]. Gauge 1 meter from the
2.20 ae
].Pull back wire cable 104,
2.20 b
].
2.20 ac
/57
R
L
].
1.45 d,e
/48
with S5 + S12 [
R
L
].
]: apron + lock + exterior handle +
].
1.50 db
/48
+ 56 + 61 + 68.
R
L
R
in the upper horizontal track and
L
1.55 aa, ab
in the upper horizontal track and
L
2.20 c, d
( 18 ) Adjusting casters:
( 18a )
/35
R
L
[
].
1.45b
L
Elevation adjustment of upper caster
( 18b ) With manually operated doors and NovoPort-
2.20
( 18c )
/48
[
],
2.20 ad
L
/57
. Pull
R
L
( 19 ) Adjusting the torsion spring: [1.60]; [2.20].
( 19a )
( 19b ) Tightening the torsion spring:
with S5 +
/1
,
R
L
1.50 a,
( 20 ) For manually-operated doors: mount staple plate 93 as
follows: [1.65] [1.70]
( 20a )
( 20b ) Open and close garage door several times to
/1
, secure
L
( 20c )
].Set
( 20d ) For manually operated doors: Fasten rope retainer
].
Fasten
- 9 -
Pull all casters out from door leaf in the direction
indicated by the arrow so that the door leaf sits
close on the frame seal (space between section
skirt from grey segment of frame seal: approx. 1
mm). Casters should turn easily by hand.
operator: centre of caster should slide into the tail
end approx. 5mm (starting point: lower edge of
upper caster retainer must be flush with the upper
castor roller block)
.
[
]
1.55 c
With door operator on ceiling: Castor should lie in
the upper corner of the tail end
bracket 99 to header section
Twist torsion spring by hand in order to tighten the
wire cable on the cable reel. Ensure that the cable
sits properly. Tighten coupling screws S11.
. The left and right versions of the torsion
[
]
2.20e
springs can vary due to different lengths and cable
wire cross-section.
Wear suitable protection whenever tightening/
loosening springs. You will find the number of
tensioning turns on the type plate.
35
Tighten torsion spring
tubes 92 in the direction indicated by the arrows.
Always tighten springs from bottom to top
.
Cinch holder screws S11. Proceed in same
[
]
2.20f
fashion to tighten torsion spring
Both springs must be tightened with the same
number of turns. The number of tensioning
turns can be determined on the tightened
spring in according with the diagram.
Use a mason's level to check the door leaf. If it
is not exactly horizontal, loosen coupling 38
and turn torsion springs until exactly level.
Secure coupling 38 when finished. S11.
[
]
1.60d
Warning: After tightening spring, pull spring
pin 97, 98 with lug in order to unlock the spring
shearing pin
[
],
[
1.60 ea, eb
2.20 ga, gb
Important:
When the door is in the closed position,
there must be at least 2 windings left on
the cable reel.
Close door from inside and fix with screw clamps.
Hold staple plate 93
or 93
R
the catch 79 and fasten to the respective punch
outs (rear series of holes) in the angle frame 1
with S6 + S12 (S13, if necessary)
check locking function. When closing, the catch 79
must snap into the staple plate 93
necessary, slide staple plate 93
to adjust. Connect security angle 94 with staple
plate 93
and 93
by screwing them with S6 and
R
L
S12
.
[
]
1.65 ad
Snap retaining clip 95 for tensioning tube to angle
frame 1
and clip in tensioning tube 92
R
91 for hand rope 96 with S15 to the lowest section.
Lead rope 96 through the respective holes in the
[
]
.
1.55b
. Screw
[
]
1.55 d
.
[
]
1.55 e
[
]
1.60b
with both tensioning
R
[
]
1.60
b
35
.
L
[
]
1.60c
!!!
]
to the left or right of
L
/1
R
L
.
[
]
1.65aa,ab,ac
or 93
. If
R
L
or 93
vertically
R
L
.
[
]
1.65 b

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