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Accessories; Description And Function; Description Of The Product; Installation And Electrical Connection - Wilo Helix EXCEL 2 Einbau- Und Betriebsanleitung

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5.4 Accessories

Original accessories are available for HELIX range.
Designation
2x oval counterflanges in stainless steel 1.4301 (PN16 – 1")
2x round counterflanges in stainless steel 1.4404 (PN25 – DN25) 4016165
2x round counterflanges in steel (PN25 – DN25)
2x oval counterflanges in stainless steel 1.4301 (PN16 – 1"
2x round counterflanges in stainless steel 1.4404 (PN25 – DN32) 4016166
2x round counterflanges in steel (PN25 – DN32)
2x oval counterflanges in stainless steel 1.4301 (PN16 – 1"
2x round counterflanges in stainless steel 1.4404 (PN25 – DN40)
2x round counterflanges in steel (PN25 – DN40)
2x oval counterflanges in stainless steel 1.4301 (PN16 – 2")
2x round counterflanges in stainless steel 1.4404 (PN25 – DN50)
2x round counterflanges in steel (PN25 – DN50)
By-pass kit 25 bar
By-pass kit (with Manometer 25 bar)
The accessories must be ordered separatly.
• IF-Module PLR for connecting to PLR/interface
converter.
• IF-Module LON for connection to the LONWORKS
network (Fig. A6).
• Non-return valves (with nose or spring ring when
operating in constant pressure).
• protection kit against dry-running.
• sensor kit for pressure regulation (accuracy:
≤ 1 % ; use between 30 % and 100 % of the
reading range).
Use of new accessories is recommended.

6. Description and function

6.1 Description of the product

Fig. 1
1 - Motor connection bolt
2 - Coupling gard
3 - Mechanical seal
4 - Hydraulic stage casing
5 - Impeller
6 - Pump shaft
7 - Motor
8 - Coupling
9 - Lantern
10 -Tube liner
11 -Flange
12 -Pump housing
13 -Base plate
Fig. 2 and 3
1 - Strainer
2 - Pump suction valve
3 - Pump discharge valve
4 - Check valve
5 - Drain + priming plug
6 - Air bleed screw + Filling plug
7 - Tank
8 - Foundation block
10 -Lifting hook
34
All manuals and user guides at all-guides.com
article N°
4016168
4016162
1/4
)
4016169
4016163
1/2
)
4016170
4016167
4016164
4055063
4038589
4038588
4146786
4146788
Fig. A1, A2, A3 et A4
1 - Block of switches
2 - Pressure sensor
3 - Tank
4 - Insulation valve of the tank
6.2 Design of product
• Helix pumps are vertical high pressure non-self
priming pumps with inline connection based on
multistage design.
• Helix pumps combine use of both high efficiency
hydraulics and motors (if any).
• All metallic parts in contact with water are made
of stainless steel.
• For models equipped with heaviest motor (>40
kgs), a specific coupling allows to change the
seal without removing the motor. A cartridge
seal is then used in order to ease maintenance.
• Special handling devices are integrated in order
to facilitate pump installation.

7. Installation and electrical connection

Installation and electrical work in compliance
with any local codes and by qualified personnel
only.
WARNING! Bodily injury!
Existing regulations for the prevention of acci-
dents must be observed.
WARNING! Electrical shock hazard!
Dangers caused by electrical energy must be
excluded.
7.1 Commissioning
Unpack the pump and dispose of the packaging
in an environmentally-responsible manner.
7.2 Installation
The pump must be installed in a dry, well-venti-
lated and frost-free place.
CAUTION! Possible damage of the pump!
Dirt and solder drops in to the pump body can
effect the pump operation.
• It is recommended that any welding and sol-
dering work be done before installing the pump.
• Thoroughly flush the system out before
installing the pump.
- The pump must be installed in an easily accessible
position to facilitate inspection or replacement.
- For heavy pumps, install a lifting hook (Fig. 2,
item 10) above the pump in order to ease its dis-
assembly.
- The motor is provided with condensate hole
(under the motor), filled in factory by caps to
guarantee the IP55 protection. For a use in tech-
nical climatological or refrigerated, these caps
must be removed to allow the evacuation of the
water of condensation.
WARNING! Risk of accident by hot surfaces!
The pump must be positioned so that someone
cannot come into contact with the hot pump sur-
faces while operation.
WILO SE 03/2013

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