Continuous Welding; End Crater Filler Function En; Welding With The Pendulum Function (Oscillator); (Abi-Car E-1200-O Only) - Abicor Binzel ABI-CAR E-1200 Betriebsanleitung

ABI-CAR E-1200 / E-1200-O

7.2.3 Continuous welding

It is possible to perform continuous welding with the welding tractor. Observe the instructions in the following sections,
depending on the model you are using:
 7.2.1 ABI-CAR E-1200 on page EN-26
 7.2.2 ABI-CAR E-1200-O on page EN-26
1 Move the wire feeder, welding power source, and power supply cables as needed.
7.2.4 End crater filler function
 Fig. 6 Connection setup (system illustration) for ABI-CAR E-1200 on page EN-16
 Fig. 7 Connection setup (system illustration) for ABI-CAR E-1200-O on page EN-16
1 Set the 4-cycle mode at the welding power source (depends on manufacturer).
 Fig. 15 Control elements ABI-CAR E-1200 on page EN-22
 Fig. 16 ABI-CAR E-1200-O control elements on page EN-23
2 Push the Welding mode selection switch for ABI-CAR E-1200 (3) or ABI-CAR E-1200-O (8) into the up position
(crater filling) until the end crater of the welding seam is sufficiently filled.
7.2.5 Welding with the pendulum function (oscillator) (ABI-CAR E-1200-O only)
 5.1.1 Pendulum function (oscillator) (with ABI-CAR E-1200-O only) on page EN-14
We recommend the following sheet thickness parameter settings for the workpiece to be welded:
Sheet thickness
6
8
12
Tab. 9 Pendulum parameter options (recommended)
 Fig. 16 ABI-CAR E-1200-O control elements on page EN-23
1 To stop the welding tractor, push the START/STOP switch (5) down.
2 Press the Pendulum delay time knob (1) until the desired position (L/R/C) appears.
3 Turn the Pendulum delay time knob (1) until the desired delay time appears.
4 Turn the Pendulum speed knob (2) until the desired pendulum speed is achieved.
5 Turn the Pendulum angle knob (3) until the desired pendulum angle is achieved.
6 Set the desired speed with the knob (4).
7 Set the direction of movement with the switch for adjusting the direction of movement (6).
8 To start the welding tractor, push the START/STOP switch (5) up.

8 Decommissioning

NOTICE
• When decommissioning the system, ensure that the procedures for switching off the welding components are
observed.
1 Wait until the shielding gas post-flow time has passed.
2 Close the shut-off valve for the gas supply.
3 Switch off the power source.
4 Disconnect the welding tractor from the power supply (pull out the power plug).
BAL.0647.0 • 2020-06-05
Pendulum speed Pendulum angle
4–5
5–6
7–8
8 Decommissioning
Delay time right/left
1–2 0.1–0.2
1–2 0.2–0.4
1–2 0.3–0.6
EN - 27