Fig.
l
Position the two LS track brackets (19) as re-
quired for the intended suspension point and mount
one ceiling suspension on each side with the
screws (S6 + S12).
Fig.
m
Check the rail pair (14L/14R) for potential
twisting, then screw the remaining ceiling suspen-
sions to the garage ceiling by means of the
screws (S8) and the suitable plugs (S9).
Fig.
n
In case of stability problems of the rear ceiling
suspension, install an additional diagonal strut.
4.5
Mounting the door leaf
4.5.1 Premounting the bottom section
Fig.
a
Fig.
b
, page A11. Always remove the pro-
tection film on every door segment by carefully
carving into the protection film along the end cap,
then pull off the film.
Fig.
c
Fig.
d
Attach the logo (58) to the outside of
the bottom section (44), then fasten the bottom
grip (49) on the inside by means of the screws (S13).
When screwing, observe the permissible torque of
10 Nm.
4.5.2 Mounting the bottom section
Fig.
a
, page A12. Clean the seals of the angle
frames (1L/1R) with a damp cloth. Position the bot-
tom section (44) in the door frame and place approx.
30 mm (of squared timber or similar) underneath to
make it easier to lift the door leaf later. Secure the
bottom section (44) against toppling over.
Fig.
b
Fig.
c
On the left and right on the top, mount
an external hinge (48) with a tandem wheel (56): In-
sert one tandem wheel (56) each into an external
hinge (48), then insert the track roll into the vertical
guide rail. Tighten the external hinges (48) on the bot-
tom section (44) with two screws (S13) each. When
screwing, observe the permissible torque of 10 Nm.
Fig.
d
On the left and right at the bottom, attach the
mountings (57L/57R) to the bottom section (44) by
means of the screws (S13). When screwing, observe
the permissible torque of 10 Nm.
Fig.
e
Insert the lower track rollers (50) into the ver-
tical rails and screw the rails to the mount-
ings (57L/57R) by means of the screws (S5+S12).
4.5.3 Adjusting the track rollers
Re-adjust the tandem wheels every time you insert
another door segment. This allows you to have a
good insight on the distance between the sliding strip
of the frame and the inserted door segment. In doing
so, observe the following settings for different door
drive types.
Fig.
a
, page A13. Loosen the screw (56a) for ad-
justing the tandem wheels (56).
Fig.
b
Hand operation and ceiling pull: Adjust all
tandem wheels (56) and the bottommost track
roller (50) in a way that the door segment's distance
to the sliding strip is approx. 1.5 – 2 mm (pull rolls in
direction of the arrow).
These assembly, operation and maintenance instructions must be kept for the entire period of use!
Fig.
c
Novoport drive: Adjust the lower tandem
wheels (56) and the bottommost track roller (50) as
described before. On the Novoport side, inverse the
running direction of the topmost tandem wheel (56) in
order to pull the door leaf away from the sliding edge.
Make sure that the track rollers can be turned easily
by hand.
4.5.4 Mounting the lock section
Fig.
a
, page A13. Position the lock section (67) in
the door frame and secure it against toppling over.
When inserting the section, check groove and spring
connector between the sections for proper fit.
Fig.
b
Screw the lock section to the bottom sec-
tion (44) below on the external hinges (48). Mount the
upper
external
hinges (48)
wheels (56) in the same way as for the bottom sec-
tion (44). When screwing, observe the permissible
torque of 10 Nm.
4.5.5 Mounting the lock (optional)
Mount the lock set to the lock section according to the
illustrations.
Fig.
a
, page A14. Insert the lock plate (72) with the
cover plate (71) from the outside into the rectangular
hole on the lock section (67), then screw it in place
with the lock set (73, 76) from the inside by means of
the screws (S1).
Fig.
b
Push the outer handle (70) through the holes
of the lock (the rotating arm must point upwards) and
screw the outer handle (70) together with the inside
handle (78) from the inside by means of the
screw (S2).
Fig.
c
Insert the bolt bar (80) into the bolt catch (79).
Fig.
d
Insert the other end of the bolt bar (80) into
the rotating arm (77) and fasten the bolt catch (79) to
the lock section by means of the screws (S10). In do-
ing so, observe the permissible torque of 10 Nm.
4.5.6 Mounting the middle section(s)
Position the middle section(s) (86) in the door frame
and mount them in the same way as for the lock sec-
tion or bottom section.
4.5.7 Mounting the top section
Position the top section (87) in the door frame and
secure it against toppling over. Screw the top sec-
tion (87) to the section below on the external
hinges (48).
Fig.
a
, page A15. For both the left and right side of
the top section (87), prepare a roller block (88L/88R)
with a track roller (105L/105R) by screwing both to-
gether hand-tight with the screws (S5 + S12).
Fig.
b
Fig.
c
When installing a NovoPort drive, the
outer ring of the upper track roller (105L/105R) must
be disassembled on the drive side.
Take the track roller into your right hand. Place a
screwdriver between rib and tooth of the track roller.
Turn the track roller to the right to loosen the outer
ring and to pull it off.
and
the
tandem
EN - 23