Maintenance Schedule For Engine Components - Rotax Fr 125 Max Betriebsanleitung

10. Maintenance schedule for engine components

Warning: Non-compliance with the specified maintenance schedule could result in engine
damage.
Component
chain sprocket
exhaust system
filter element in the intake silencer
water pump
coolant fitting on crankcase and cylinder head
cover
oil level in the gear compartment
drive gears for balance shaft
oil in gear compartment
starter gear
needle bearing or plain bearing of the clutch
drum.
friction lining of the fly weights
damping material in the after-muffler of the
exhaust system
tear-down inspection of engine
Seite/page 76/80
Operating Instructions FR 125 MAX
Inspection or Maintenance Interval
Verification before each kart operation
After each kart operation
After every 10 hours of operation
Inspection before each kart operation
Check before each kart operation
Every 2 hours of operation
Every 10 hours of operation
After every 50 hours of operation or at least
once a year
After every 10 hours of operation
Every 2 hours of operation
After every 10 hours of operation
After every 10 hours of operation
Inspection of the following components after
every 50 hours of operation: piston, piston pin
and piston bearing cage, conrod and conrod
bearing, main bearings of crankshaft, drive of
balance shaft, sealing of water pump shaft.
FR 125 MAX
Checking, remedy
Inspection for wear and deformation of teeth.
Renew as required.
Lubricate against corrosion
Clean and apply oil, renew damaged filter
elements.
Inspect for oil or water on the leakage bore in
the crankcase. At leakage, have a tear-down
inspection conducted by the authorized
distributor.
Verify a tight fit and non-leakage. Re-seal
with securing and sealing compound 4052.
Check oil level, replenish as required.
Inspect for wear, renew as required.
Renew.
Cleaning and greasing of bearing seals.
Cleaning and greasing, renew as required.
Inspect for wear, renew as required.
Renew.
Tear-down inspection must be conducted by
an authorised distributor.
Renew worn parts as required.
Ausgabe/edition 07/99