Maintenance Intervals; Faults And Troubleshooting; Disassembly - Abicor Binzel ABICAR ADVANCED 42V Originalbetriebsanleitung

ABICAR ADVANCED 42V

9.1 Maintenance intervals

The specified intervals are standard values and refer to single-shift operation. We recommend recording the
inspections. The date of the inspection, the detected defects and the name of the inspector must be recorded.
The following maintenance schedule represents the absolute minimum required. Maintenance at more
frequent intervals is necessary if the device is operated under harsh ambient conditions. Replace damaged
parts immediately.
Tab. 3 Maintenance and cleaning intervals
Interval Required actions
Daily
Clean the device.
Check that the assembly is
secure.
Check function.
As needed Replace any loosely attached
or defective components.
► If you have any questions or problems, consult an appropriate specialist retailer.

10 Faults and troubleshooting

► Observe the documentation for the welding components.
► If you have any questions or problems, consult an appropriate specialist retailer.
Tab. 4 Faults and troubleshooting
Fault
Device cannot be switched on.
Mains supply light does not
illuminate.
Guide rollers do not rotate.
Wheel rotates eccentrically.

11 Disassembly

Risk of injury due to unexpected start
If the device is energised during maintenance, cleaning or disassembly work, rotating parts may
unexpectedly start up and cause crushing.
► Switch off the device.
► Disconnect all electrical connections.
For the disassembly and disposal of the device, observe the information provided in the following section:
 8 Putting out of operation on page EN-20
► Remove all cables (power cable and, if necessary, the wire feeder cable) from the device.
► Remove the welding torch.
► Disconnect optional accessories.
Description
► Clean the device with a wire brush and scour with compressed air to
remove weld spatter.
► If necessary, replace any heavily soiled components.
► Clean welding dust and metal swarf from base plates.
► Clean the rollers of guide arms/roller units and check their ability to run.
► Check that the welding torch mount, handle, base plate, guide arm and
screws are securely attached and, if necessary, retighten them.
► Check that all connections are secure.
► Check that the control elements are functioning correctly.
► Check all cables and plastic sheaths for damage and soiling, and
replace if necessary.
► Have speed controllers and travel direction and weld start signal switches
replaced by professionals.
► Have any damaged cables replaced by professionals.
Cause
Device has no power.
Leads/drive belt have become loose or
motor is blocked.
Defect on guide rollers.
Guide rollers dirty.
Wheel is not correctly fastened.
Wheel is dirty.
CAUTION
10 Faults and troubleshooting
Troubleshooting
► Inspect the connection cable and plug it
in correctly if necessary.
► Consult your specialist dealer or the
manufacturer.
► Replace guide rollers.
► Clean guide rollers.
► Properly retighten screw for wheel
attachment.
► Clean or replace wheel.
EN - 21