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•
Note for discharge-side installation: To protect the piping, use
a pulsation damper (8i) for rigid piping longer than 3 metres
and tubing longer than 5 metres.
Fig. 8
Installation with discharge-side pulsation damper
•
For degassing and viscous media: flooded suction.
•
To protect the dosing pump and the discharge line against
excessive pressure build-up, install a relief valve (6i) in the
discharge line.
6i
Fig. 9
Installation with relief valve
With open outflow of the dosing medium or a
counterpressure below 1 bar
•
Install a pressure-loading valve (7i) immediately before the
outlet or the injection unit.
A positive pressure difference of at least 1 bar must be ensured
between the counterpressure at the injection point and the
pressure of the dosing medium at the pump suction valve.
•
If this cannot be ensured, install a pressure-loading valve (7i)
in the discharge line.
p 1 bar
p 1 bar
7i
Fig. 10 Installation with pressure-loading valve
•
To avoid the siphon effect, install a pressure-loading valve (7i)
in the discharge line and, if necessary, a solenoid valve (14i) in
the suction line.
Fig. 11 Installation to avoid the siphon effect
Warning
Risk of hot surfaces!
Pumps with AC motors may become hot.
Allow a minimum space of 100 mm to the fan cover!
12
8i
p
10i
1 bar
p
-p
p
>
p - p
_
1 bar
2
1
1
2
1
p
2
14i
5.3 Mounting
•
Mount the pump horizontally on the tank or on a console using
four M8 screws.
5.4 Pipe lines
5.4.1 General
Warning
To protect the dosing pump against excessive
pressure build-up, install a relief valve in the
discharge line.
Only use the prescribed line types!
All lines must be free from strain!
Keep the suction line as short as possible to avoid
cavitation!
If necessary, use swept bends instead of elbows.
Observe the chemical manufacturer's safety
instructions when handling chemicals!
Make sure that the pump is suitable for the actual
dosing medium!
The flow must run in the opposite direction to gravity!
The resistance of the parts that come into contact
with the media depends on the media, media
temperature and operating pressure. Ensure that
Caution
parts in contact with the media are chemically
resistant to the dosing medium under operating
conditions!
5.5 Connecting the suction and discharge lines
Warning
All lines must be free from strain!
Only use the prescribed line types!
Depending on the material of the connection flanges (counter
flanges):
•
Pipe and flange made of stainless steel: Weld the pipe to the
blanking flange.
•
Pipe and flange made of PP: Weld the pipe to the flange
sleeve.
•
Pipe and flange made of PVC: Adhere the pipe to the flange
sleeve.
•
The internal diameter of the lines, adapters and connectors
should not be smaller than DN 65. If necessary, use bends
instead of elbows.
•
The suction lines must be designed in such a way that
cavitation is avoided.
Pulsation dampers should be fitted on both the
Caution
suction and discharge sides.
A positive pressure difference of 10 mWC is required
for correct operation of the dosing pump. If the total
of the counterpressure and the static difference in
Note
height between the suction valve and the dosing
point is less than 10 mWC, a pressure-loading valve
must be installed directly upstream of the dosing
point.
•
Connect the suction line to the suction valve (A).
– Install the suction line in the tank so that the foot valve
remains 5 to 10 mm above the bottom of the tank or the
possible level of sedimentation.
•
Connect the discharge line to the discharge valve (B).
To protect the dosing pump against excessive
pressure build-up, install a relief valve in the
Caution
discharge line.
Make sure that the valves are seated correctly -
position of valve disk (C)!
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