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Fig.
d
and Fig.
e
Take a new wire rope (104)
(longer version) from the HL frame box. Feed the new
wire rope (104) through the holder for the deflection
roller (101R/101L) to the drum of the HL torsion
spring shaft and clip it on, e.g. by means of clamping
jaws.
4.7.10 HL – Premounting the bottom section
Follow the instructions and illustrations of chapter:
4.5.1 - Premounting the bottom section
4.7.11 HL – Mounting the bottom section
Follow the instructions and illustrations of chapter:
4.5.2 - Mounting the bottom section
4.7.12 HL – Fasten the wire rope to the cable
drum
Fig.
a
, Page A18. In order to mount the wire
rope (104) to the cable drum, pull the wire rope (104)
through the groove of the cable drum while maintain-
ing the tension of the wire rope (104).
Fig.
b
Measure approx. 1 metre of wire rope (104) of
the cable drum. Trim the excess length with a suit-
able cutting tool (wire rope shears, heavy-duty side
cutter).
Fig.
c
and Fig.
d
Pull the end of the wire rope back
to the cable drum and fasten the end with the grub
screw. Afterwards, wind the cable drum up again. Ap-
prox. three windings should always remain on the
cable drum.
Continue following the instructions of chapter 4.5 -
Mounting the door leaf until
4.5.8 - Mounting the top section
4.7.13 HL – Mounting the top section
Follow the instructions and illustrations of chapter:
4.5.8 - Mounting the top section
Note that you have to install the upper track
roller (105R/105L) for the HL version. Also see Fig.
a
, Page A22., Fig.
b
, Fig.
4.7.14 HL – Completing the installation of the
door leaf
Complete the installation of the door leaf by mounting
the middle hinges. To do so, please see chapter 4.5.9
- Mounting the middle hinges.
4.7.15 HL – Tensioning the torsion springs
The steps described for the VL version in chapter 4.6
- Tensioning the torsion springs are identical for the
HL version.
c
and Fig.
d
.
4.8
Additional assembly options for hand
operation
4.8.1 Mounting the manual cable
Risk of injury caused by
WARNING
strangulating limbs
If manual cable and door drive are both
installed in the system, there is a risk of
limbs getting caught and strangulated
by the manual cable when moving the
door.
•
If the door drive is already installed
or shall be installed, the manual
cable must not be mounted!
Fig.
a
, Page A24. Mount the cable holder (91) for
the manual cable (96) on the bottommost door seg-
ment using the screws (S10). In doing so, observe
the permissible torque of 10 Nm.
Fig.
b
Feed the manual cable (96) through the re-
spective hole in the cable holder (91) and secure it
with a knot.
Fig.
c
Suspend the manual cable (96) on the con-
necting plate (18).
4.8.2 Mounting the rail clamps
Manually open the door and mark the end position of
the uppermost track roller (90R/L). Fig.
A25. Close the door and mount the rail clamps (89)
with the screws (S7) on the marked position. Fig.
Note that the distances from the rearmost position to
the rearmost end of the clamp are identical on both
sides.
4.8.3 Mounting the bolt plate
Close the door from the inside and fix it with clamping
jaws. Afterwards, hold the bolt plate (93R/93L) onto
the locking bolt (79) on the right and left side and
mark the positions.
Fig.
a
, Page A25. Using the screws (S17), screw
the bolt plate (93R/93L) into both respective rectan-
gular holes (rear row of holes) of the angle
frame (1R/1L).
Check the locking by opening and closing the door
several times. For closing, the locking bolt (79) al-
ways
has
to
fully
plate (93R/93L). If required, the position has to be ad-
justed by shifting the bolt plate (93R/93L) vertically.
Fig.
b
Additionally mount a securing bracket (94) to
the bolt plate (93R/93L) and the angle frame (1R/1L)
by means of the screws (S17 + S12).
a
, Page
engage
into
the
b
bolt
EN - 27
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