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Additional Assembly Options For Hand Operation; Completing The Installation Procedure - Novoferm iso45-5 TW Original-Montage- Und Betriebsanleitung

Sektionaltore mit torsionsfederwelle
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  • DEUTSCH, seite 4
4.7.12 HL – Fasten the wire rope to the cable drum
Fig.
a
, page A22. In order to mount the wire
rope (104) to the cable drum, pull the wire rope (104)
through the groove of the cable drum while maintain-
ing the tension of the wire rope (104).
Fig.
b
Measure approx. 1 metre of wire rope (104) of
the cable drum. Trim the excess length with a suit-
able cutting tool (wire rope shears, heavy-duty side
cutter).
Fig.
c
and Fig.
d
Pull the end of the wire rope back
to the cable drum and fasten the end with the grub
screw. Afterwards, wind the cable drum up again. Ap-
prox. three windings should always remain on the
cable drum.
Continue following the instructions of chapter 4.5 -
Mounting the door leaf until
4.5.8 - Mounting the top section
4.7.13 HL – Mounting the top section
Follow the instructions and illustrations of chapter:
4.5.8 - Mounting the top section
Note that you have to install the upper track
roller  (105L/105R) for the HL version. Also see Fig.
a
, page A25., Fig.
b
, Fig.
4.7.14 HL – Completing the installation of the
door leaf
Mount the middle hinges as described in the chapter
4.5.9 - Mounting the middle hinges.
Complete the installation of the door leaf by attaching
the safety guard  (39) and checking the door seals.
Please also refer to the instructions in the chapter:
4.5.10 - Completing the installation of the door leaf.
4.7.15 HL – Tensioning the torsion springs
The steps described for the VL version in chapter 4.6
- Tensioning the torsion springs are identical for the
HL version.
4.8
Additional assembly options for hand
operation
4.8.1 Mounting the manual cable (optional)
Risk of injury caused by
WARNING
strangulating limbs
If manual cable and door drive are both
installed in the system, there is a risk of
limbs getting caught and strangulated
by the manual cable when moving the
door.
If the door drive is already installed
or shall be installed, the manual
cable must not be mounted!
Fig.
a
, page A29. Mount the cable holder  (91) for
the manual cable (96) on the bottom section (44) us-
ing the screws  (S10). In doing so, observe the per-
missible torque of 10 Nm.
These assembly, operation and maintenance instructions must be kept for the entire period of use!
c
and Fig.
d
.
Fig.
b
Feed the manual cable  (96) through the re-
spective hole in the cable holder  (91) and secure it
with a knot.
Fig.
c
Suspend the manual cable  (96) on the con-
necting plate (18), also by tying a knot.
4.8.2 Mounting the rail clamps
Manually open the door and mark the end position of
the uppermost track roller (90L/90R or 105L/105R).
Fig.
a
, page A29. Close the door and mount the rail
clamps (89) with the screws (S14) on the marked po-
sition.
Fig.
b
Note that the distances from the end of the
rails to the rearmost end of the clamp must be
identical on both sides.
4.8.3 Mounting the bolt plate
Close
the
door.
Afterwards,
plate (93L/93R) onto the locking bolt (79) on the right
and left side and mark the positions.
Fig.
a
, page A30. Using the screws (S17), open the
door and screw the bolt plate (93L/93R) into both re-
spective rectangular holes (front row of holes) of the
angle frame (1L/1R).
Check the locking by opening and closing the door
several times. For closing, the locking bolt  (79) al-
ways
has
to
fully
plate (93L/93R). If required, the position has to be ad-
justed by shifting the bolt plate (93L/93R) vertically.
Fig.
b
Additionally mount a securing bracket (94) to
the bolt plate (93L/93R) and the angle frame (1L/1R)
by means of the screws (S6 + S12).
4.9

Completing the installation procedure

In order to ensure proper functioning, durability and a
smooth running of the sectional door it is essential
that all parts have been mounted in accordance with
the assembly instructions. Check if the garage door
operates properly and safely. The following points are
to be checked in particular:
Are the lateral angle frames, the frame panel and
the horizontal rail pairs exactly aligned
horizontally, vertically and diagonally, and are
they securely fastened?
Are all screw connections tight?
Are all ceiling suspensions of the horizontal rail
pairs mounted?
Have the transitions between the vertical rails in
the angular frame and the 89° arches been
adjusted?
Have the torsion springs been tensioned equally
on both sides? Check spring tension: Open the
door halfway. The door must be able to maintain
this position.
– If the door sinks noticeably, increase the
spring tension.
– If the door rises noticeably, lower the spring
tension.
hold
the
engage
into
the
bolt
bolt
EN - 29

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