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Mafell ZAF 250 Vario Originalbetriebsanleitung Seite 35

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1. Set the operating mode selection
switch (no. 7 - Fig. 5) to position "1"
and fold open the lid of the machine
housing.
2. Check or set tenon length "t" (see Fig.
6) at the milling tool (see section 4.1,
Tool change).
3. Press the pushbuttons "Z-" and "X-"
(no. 10 - Fig. 5) to move the milling
unit to home position.
4. Set the tenon thickness "Z2" (see Fig.
6) by shifting the clamping ring (no. 19
- Fig. 1 1). To do so, first loosen the
clamping lever (no. 43 - Fig. 11). The
pointer must point to the value for the
desired tenon thickness on the scale
(no. 20). Then, re-tighten
the clamping lever (43).
5. By pressing the pushbutton "Z+",
move the milling unit
up until the spiral dowel sleeve (no. 16
- Fig. 10) no longer bears down on it.
Then, loosen the clamping lever (no.
15) and shift the adjustment disk (no.
17) until the desired flattening dimensi-
on "Z1" (Fig. 6) is indicated on the
scale (no. 18) between the lower edge
of the tenon and the lower edge of the
workpiece. Then, re-tighten the clam-
ping lever (no. 15).
6. To ensure that the tenon starts at the
edge of the workpiece, check that the
value "0" is indicated at the edge of
the housing on the scale (no. 12 - Fig.
8). If this is not the case, adjust the va-
lue accordingly with the hand wheel
(no. 11).
7. By turning the hand wheel (no. 21 -
Fig. 12), adjust the horizontal path of
the milling unit in such a way that the
position indicator shows at least the
width of the workpiece. We recom-
mend to add a safety margin of some
mm to this value.
8. Press the pushbutton "Z-" to return the
milling unit to the lower end position.
Then, set the operating mode selec-
tion switch (no. 7 - Fig. 5) to position "3"
and close the lid of the machine
housing.
9. For one-sided tenons, loosen the
handle lever (no. 27 – Fig. 15) to set
the double stop plate in such a way
that the pointer (no. 28) points to the
finished timber length without tenon
length "t" (see Fig. 6) on the scale (no.
29). Re-tighten the handle lever. Lay
the workpiece against the contact
edge of the workpiece support and in-
sert it into the slide-in opening. Fold
down the front stop shutter (no. 30 -
Fig. 15) and push the workpiece
against it.
Then, fix the workpiece with the screw
clamp (no. 26 - Fig. 14). Press the
Start pushbutton (no. 8 - Fig. 5). The
protection curtain closes. The milling
head automatically follows the preset
tenon contour. Simultaneously, the te-
non is chamfered.
After completion of the cycle, the mil-
ling motor returns to home position
and is switched off. The protection cur-
tain opens automatically.
10. For double-sided tenons, set the work-
piece length as described above in
section 9. Additionally, set the knurling
screw (raw timber stop) in the rear
shutter to the tenon length pursuant to
the scale at the double stop. Lock it
with the clamping screw (no. 32). Lay
the workpiece against the contact
edge of the workpiece support and in-
sert it into the slide-in opening until it
hits the raw timber stop. Clamp down
the workpiece and cut the first tenon.
After the milling tool has come to a
standstill, loosen the clamp, reverse
the workpiece until it touches the front
stop with the base surface (not the te-
non), and clamp it down. Then, cut the
second tenon.
– 35 –

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