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2.9
Work area .....................................................................................................................................................97
2.10
Environmental conditions .............................................................................................................................97
2.11
Operating material........................................................................................................................................97
3
3.1
Notes on transport, installation, commissioning ...........................................................................................99
3.1.1
General risks during internal transport............................................................................................99
3.2
Delivery ......................................................................................................................................................100
3.2.1
Standard scope of delivery ...........................................................................................................100
3.2.2
Load suspension point..................................................................................................................100
3.3
Dimensions of the machine .......................................................................................................................101
3.3.1
Centre of gravity of the machine without machine base ...............................................................101
3.3.2
with an optional machine base .....................................................................................................102
3.3.3
Lifting with lifting equipment..........................................................................................................103
3.3.4
Lifting with a forklift .......................................................................................................................103
3.4
Installation conditions .................................................................................................................................103
3.5
Cleaning the machine.................................................................................................................................103
3.5.1
Lubrication ....................................................................................................................................104
3.6
First commissioning....................................................................................................................................104
3.7
Electrical connection ..................................................................................................................................104
3.8
Warming up the machine ...........................................................................................................................104
3.9
Available accessories .................................................................................................................................105
3.10
Lathe chuck assembly instruction ..............................................................................................................106
3.10.1 Chuck flange 3441312 - Ø 125 , short taper.................................................................................106
3.10.2 Chuck flange Ø 160 , short taper..................................................................................................107
3.10.3 Collet chuck assembly instruction.................................................................................................108
4
4.1
Control and indicating elements .................................................................................................................109
4.2
Safety .........................................................................................................................................................110
4.2.1
Overview of the control elements .................................................................................................110
4.2.2
Overview of indicator elements.....................................................................................................111
4.2.3
Control elements...........................................................................................................................111
4.3
Switching on the machine ..........................................................................................................................112
4.4
Switching the machine off ..........................................................................................................................112
4.5
Resetting an emergency stop condition .....................................................................................................112
4.6
Power failure, Restoring readiness for operation .......................................................................................112
4.7
Speed setting .............................................................................................................................................112
4.7.1
Changing the speed or the speed range ......................................................................................113
4.8
Fixing the lathe saddle ...............................................................................................................................113
4.9
Automatic feed engaging lever ...................................................................................................................114
4.10
Changing the feed rate ...............................................................................................................................114
4.10.1 Selector switch..............................................................................................................................114
4.10.2 Changing the change gears..........................................................................................................114
4.10.3 Tables for thread cutting ...............................................................................................................115
4.10.4 Arrangement of the change gears ................................................................................................116
4.11
Tool holder .................................................................................................................................................116
4.12
Lathe spindle fixture ...................................................................................................................................116
4.12.1 Replacing the clamping jaws on the lathe chuck ..........................................................................117
4.12.2 Clamping a workpiece into the three jaw chuck............................................................................118
4.13
Taper turning ..............................................................................................................................................119
4.13.1 Taper turning with the top slide.....................................................................................................119
4.13.2 Taper turning with the tailstock .....................................................................................................119
4.13.3 Turning of cones with high precision ............................................................................................119
4.14
Standard values for cutting data when turning ...........................................................................................122
4.15
Cutting speed table ....................................................................................................................................122
4.16
Terms for the rotating tool ..........................................................................................................................123
4.16.1 Cutting edge geometry for turning tools........................................................................................124
4.16.2 Types of cutting form levels ..........................................................................................................125
4.17
Tapping of external and internal threads....................................................................................................126
4.18
Thread types ..............................................................................................................................................127
4.18.1 Metric threads (60° flank angle)....................................................................................................129
4.18.2 British thread (55° flank angle) .....................................................................................................130
4.18.3 Indexable inserts...........................................................................................................................132
Version 1.0 - 2020-12-22
Translation of original instruction
TU2807VB
DE | EN
5
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