Inhaltsverzeichnis
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Safety Instructions (Warning Notes)
87
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Classification of Hazards
87
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Reasonably Foreseeable Misuses
89
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Avoidance of Misapplication
89
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Potential Dangers that Can be Caused by the Lathe
89
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Target Group Private Users
90
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Obligations of the User
90
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Additional Requirements Regarding the Qualification
90
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Safety Measures During Operation
91
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Protective Cover of the Headstock
92
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Lathe Chuck Protection with Position Switch
93
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Protective Cover Lead Screw and Feed Rod
93
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Personal Protective Equipment
94
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Safety During Operation
94
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Disconnecting and Securing the Lathe
95
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Using Lifting Equipment
95
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Mechanical Maintenance Work
95
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Technical Specification
96
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Environmental Conditions
97
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Delivery, Interdepartmental Transport, Assembly and Commissioning
99
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Notes on Transport, Installation, Commissioning
99
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General Risks During Internal Transport
99
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Standard Scope of Delivery
100
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Load Suspension Point
100
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Dimensions of the Machine
101
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Centre of Gravity of the Machine Without Machine Base
101
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With an Optional Machine Base
102
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Lifting with Lifting Equipment
103
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Lifting with a Forklift
103
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Installation Conditions
103
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Electrical Connection
104
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Warming up the Machine
104
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Available Accessories
105
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Lathe Chuck Assembly Instruction
106
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Chuck Flange 3441312 - Ø 125 , Short Taper
106
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Chuck Flange Ø 160 , Short Taper
107
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Collet Chuck Assembly Instruction
108
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Control and Indicating Elements
109
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Overview of the Control Elements
110
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Overview of Indicator Elements
111
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Switching on the Machine
112
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Switching the Machine off
112
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Resetting an Emergency Stop Condition
112
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Power Failure, Restoring Readiness for Operation
112
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Changing the Speed or the Speed Range
113
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Fixing the Lathe Saddle
113
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Automatic Feed Engaging Lever
114
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Changing the Feed Rate
114
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Changing the Change Gears
114
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Tables for Thread Cutting
115
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Arrangement of the Change Gears
116
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Lathe Spindle Fixture
116
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Replacing the Clamping Jaws on the Lathe Chuck
117
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Clamping a Workpiece into the Three Jaw Chuck
118
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Taper Turning with the Top Slide
119
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Taper Turning with the Tailstock
119
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Turning of Cones with High Precision
119
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Standard Values for Cutting Data When Turning
122
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Terms for the Rotating Tool
123
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Cutting Edge Geometry for Turning Tools
124
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Types of Cutting Form Levels
125
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Tapping of External and Internal Threads
126
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Metric Threads (60° Flank Angle)
129
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British Thread (55° Flank Angle)
130
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Examples for Thread Cutting
133
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General Operating Instructions
134
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Clamping Long Workpieces
134
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Mounting of Follow Rest
135
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Mounting of Steady Rest
135
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Cross-Adjustment of the Tailstock
136
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General Operating Instructions
137
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Face Turning and Recessing
137
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Turning Short Tapers with the Top Slide
137
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Lathe Chuck - K11- 80 - 100 - 125 MM, Cylindrical Centring Mount
140
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Basic Safety Instructions
142
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Optional Soft Lathe Chuck Jaws
142
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Calculating the Required Clamping Force for a Given Speed
142
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Clamping Force-Speed Diagram - Lathe Chuck K11-80
143
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Clamping Force-Speed Diagram - Lathe Chuck K11-100
144
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Clamping Force-Speed Diagram - Lathe Chuck K11-125
144
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Clamping Jaw Centrifugal Force
145
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Notes on Instruction of Operating Personnel
147
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Lubricating and Cleaning the Lathe Chuck
147
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Check Up, Inspection and Maintenance
149
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Lubricating and Cleaning the Lathe Chuck
153
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Customer Service Technician
153
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Liability Claims/Warranty
156
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Dismantling, Disassembling, Packing and Loading
157
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Disposal of New Device Packaging
158
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Disposal of Lubricants and Cooling Lubricants
158
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Disposal Via Municipal Collection Facilities
159
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Ec Declaration of Conformity
160
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Ersatzteile - Spare Parts
161
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Ersatzteilbestellung - Ordering Spare Parts
161
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Hotline Ersatzteile - Spare Parts Hotline
161
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Ersatzteilzeichnungen - Spare Part Drawings
162
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Oberschlitten - Top Slide
162
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Planschlitten- Cross Slide
164
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Reitstock - Tailstock
168
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Maschinenbett - Machine Bed
170
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Vorschubgetriebe - Feed Gear
172
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Maschinenschilder - Machine Labels
178
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Schaltplan - Wiring Diagram
181
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Packliste | Packing List
182
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Drehmaschine
Inhaltsverzeichnis