ABB DCS800-Serie Schnellanleitung Seite 16

Step 3:
Mount and wire the converter and supporting hardware in-
side an industrial enclosure with adequate cooling (DCS800
modules have rating of NEMA type OPEN).
The following control and signal wiring is required:
o If using an AC contactor, we recommend wiring an auxi-
liary contact to the digital input you have designated as
MainContAck (10.1) or Start/Stop (10.16).
o If using a DC contactor, you must wire an auxiliary contact
from the contactor to the digital input you have designated
as MainContAck (10.1).
o Wire 115 or 30 Vac 1-phase power to terminal block 99
for converter control power.
o Wire 1-phase power to converter for cooling fans. See
table and wiring diagrams in this manual.
• D1 – D3 frames: 115/30 Vac selectable. Fan
terminal X is on top of the converter.
• D4 frame: If type code includes +S171, use 115
Vac; otherwise use 30 Vac. Fan terminal X is
on top of the converter.
o Wire tachometer or encoder to terminal block X3 (tacho)
or X5 (encoder).
o Wire analog inputs (e.g., speed reference) and outputs
(e.g., meters for motor voltage, current) to terminal block
X3 and/or X4.
o Wire high speed serial interface if needed. (Requires
optional fieldbus interface board.)
o The DCS800 allows you to choose the usage of each
digital and analog input and output. The converter has
factory default settings which can be changed by loading
a macro, but some designations are universal. They
include:
• Digital input 5: Estop
• Digital input 6: Fault reset
• Digital input 7: On/Off (maintained) or On-Start
(pulsed)
• *Digital input 8: Start/Stop (maintained) or Off-
Stop (pulsed)
• Digital output 8: Main Contactor On (3 Amps
max. at 115 – 30 Vac)
*except Hand/Auto macro
o Other signals may be required depending on your ap-
plication (e.g., motor fan acknowledge input, Off input,
fan-on output, brake output).
HINT: To see if the drive is responding to an "on" or "run" command, view signal 8.08.
Control Panel:
o Digital Status: View signal 8.05 (DI's) or 8.06 (DO's).
Display is in hexadecimal.
o Configure digital inputs with Group 10.
o Analog Status: View signal 5.03 (AI1) or 5.11 (AO1).
Display is in Volts.
o Configure analog speed ref. with Group 11.
16
3ADW000191R0500 DCS800 Quick guide edisf e
Configuring and Displaying analog and digital I/O
o You will select the macro and / or choose the configuration
for digital and analog inputs and outputs in step  of the
commissioning process, or by updating group 10 and 14
parameters.
o Check all wire terminations (with continuity tester) before
proceeding to the next step.
Step 4:
Connect the drive system to incoming power and the motor to
the converter (both field and armature) as well as accessory
equipment (motor fan, thermal switch, brake, etc.).
o See hardware manual for typical cable size and tightening
torque recommendations.
o IMPORTANT: Be sure all safety equipment is properly
sized for your application
Step 5:
Apply control power to the converter.
o IMPORTANT: See section "Safety and Operating
Instructions" in this manual before proceeding.
o Apply power to terminal block 99 and X. The keypad
should light up and show the menu screen. The converter
fans should start to run (if converter has fans).
Step 6:
Commission the converter using Drive Windows Light
(preferred) or the control panel.
o IMPORTANT: See safety alerts and general instructions
in the section "Commissioning" before proceeding.
o Install the DCS800 PC tools on your computer. Instructions
are in this manual. Use DriveWindow Light to commission
your converter.
o If no PC is available, commission your drive using the
control panel as follows:
• On the control panel, press the softkey to select
MENU.
• Using the down arrow, select ASSISTANTS. Then
press ENTER.
• Starting with "name plate data," press SEL.
Change the value with the arrow keys. Then press
SAVE.
• Repeat above with other parameters. Follow
directions on the screen.
DriveWindow Light:
o Connect to the DCS800 and go on line by clicking on
File, then New Online Drive.
o Click on Wizard, at left side of the screen.
o Click on Advanced.
o Check the box for "I/O assistant," then click on Next.
o Click on "edit parameters" in the appropriate section
(analog or digital inputs or outputs).