Variant Ii; Start-Up; Manual Electrode Welding; Robot Welding - Fronius T.I.M.E. SYNERGIC Bedienungsanleitung

Fig.19 TR 52-1 pedal-operated remote-control unit

START-UP

- Unplug the machine from the mains
- Shift the mains switch to the "O" position
- Dismount the MIG/MAG welding torch
- Plug the current plug of the TIG welding torch into the
socket and turn it clockwise to latch it
- Plug the current plug of the earthing cable into the
and turn it clockwise to latch it
- Tool up the welding torch (see welding-torch instruction manual)
- Make an earthing connection to the workpiece
- Attach a pressure regulator to the shielding-gas cylinder
- Connect the gas-hose to the pressure regulator
- Open the valve on the gas cylinder
- Variant I: Connect the TP 4-SP remote-control unit to socket
T.I.M.E. 30 wirefeeder
- Variant II: Connect the remote-control combination TP 4-SP, signal
distributor and TR 52-1 to the socket on the T.I.M.E. 30 wirefeeder
Warning! As soon as you shift the mains switch
position, the tungsten electrode becomes LIVE. Make sure that
when this happens, the tungsten electrode does not touch any
electrically conducting or earthed parts such as e.g. the workpiece,
machine housing etc.
- Plug the machine into the mains
- Shift the mains switch to the "I" position
- 'Ready' indicator lights up
- Open the gas cut-off valve on the torch and/or press the torch trigger
and set the desired gas flow rate on the pressure regulator
- Set the arc-force dial on the TP 4-SP remote-control unit to a scale
value of "0"
- Set the Hot-Start dial on the TP 4-SP remote-control unit to a scale
value of "0"
- Select the welding range with range-switch
- Set the welding current with the welding-current dial
SP remote-control unit or set a current-limitation as described in

Variant II

- Place the gas nozzle on the ignition location so that there is a gap of
2 - 3 mm between the tungsten tip and the workpiece (see Fig. 20a)
- Gradually tilt up the welding torch until the tungsten tip touches the
workpiece (see Fig. 20b)
- Raise the torch and pivot it into the normal position - the arc ignites
(see Fig. 20c)
- Start welding
a) Fit gas nozzle
Fig.20

MANUAL ELECTRODE WELDING

- Unplug the machine from the mains
- Shift the mains switch
- Dismount the MIG/MAG welding torch
- Depending on the type of electrode, plug the welding cable into the
current socket and turn it clockwise to latch it
current
- Connect the TP 4-SP remote-control unit to socket
30 wirefeeder
current socket
- Plug the machine into the mains
on the
- Shift the mains switch
- 'Ready' indicator
- Select the welding range with range-switch
- Set the welding current with the welding-current dial
into the "I"
SP
- Set the arc force with the arc-force dial
control unit
- Set the Hot-Start with the Hot-Start dial
control unit
- Start welding

ROBOT WELDING

In conjunction with the TSST 153 robot interface, an interconnecting
on the TP 4-SP
cable, the FK71 cooling unit and the VR 153 robot wirefeeder, the
on the TP 4-
T.I.M.E. Synergic power source is suitable for use in robot welding.
VR 153 wirefeeder
- Special speed-controlled feed motor ensures exact wirefeed speeds
- Optional push-pull torch
- Wire-inch and gas-test button directly on the wirefeeder
16
b) Touch workpiece to
ignite arc
Torch tilt angle
to the "O" position
Warning! As soon as you shift the mains switch
position, the rod electrode becomes LIVE. Make sure that when
this happens, the rod electrode does not touch any electrically
conducting or earthed parts such as e.g. the workpiece, machine
housing etc.
to the "I" position
lights up
c) Arc is ignited
on the T.I.M.E.
into the "I"
on the TP 4-SP
on the TP 4-
on the TP 4-SP remote-
on the TP 4-SP remote-