TBi Industries TBi PP-TX Betriebsanleitung Seite 34

Operating instructions TBi PP-TX welding torch
Contents
1 Important basic information ........................................................................................................... 35
1.1 Safety instructions ................................................................................................................................ 35
1.2 Symbols and signal words.................................................................................................................... 36
1.3 Conditions of intended use ................................................................................................................... 36
1.3.1 Application, Transport and Storage ................................................................................................. 36
1.3.2 Scope of delivery ............................................................................................................................. 36
1.3.3 Disposal and recycling ..................................................................................................................... 36
1.4 Warranty ............................................................................................................................................... 37
2 Product description, Technical data ............................................................................................... 38
2.1 General area of application and functions............................................................................................ 38
2.1.1 Area of application ........................................................................................................................... 38
2.1.2 Function ........................................................................................................................................... 38
2.2 Specifications ....................................................................................................................................... 39
2.3 Selection of a suitable torch ................................................................................................................. 40
2.4 Torch design ......................................................................................................................................... 41
3 Preparing the product for use ........................................................................................................ 42
3.1 Transport and storage .......................................................................................................................... 42
3.2 Installation ............................................................................................................................................ 42
3.3 Preparation ........................................................................................................................................... 42
3.3.1 Equipping the torch .......................................................................................................................... 42
3.3.2 Installing and changing the drive roll ............................................................................................... 43
3.3.3 Installing and changing pressure roll for AlSi wire ........................................................................... 44
3.3.4 Changing the torch neck .................................................................................................................. 45
3.3.5 Installing or changing the wire guide in the torch neck .................................................................... 46
3.3.6 Installing or changing the wire guide in the cable assembly ............................................................ 48
3.4 Electrical connection ............................................................................................................................ 49
3.4.1 Connectivity...................................................................................................................................... 49
3.4.2 Control cable interface between torch and power source ............................................................... 50
3.4.3 Installation and connection of the TBi control board ........................................................................ 51
3.5 Connection to the power source .......................................................................................................... 53
3.6 Connection to the cooling circuit (water-cooled torch only) ................................................................. 53
4 Product operation .......................................................................................................................... 54
4.1 Normal operation: Start-up ................................................................................................................... 54
4.2 What to do in case of faults or maintenance ........................................................................................ 54
4.3 Wire run-in ............................................................................................................................................ 55
4.4 Adjusting the pressing force ................................................................................................................. 56
4.5 Adjusting the motor characteristic ........................................................................................................ 56
5 Maintenance and repairs ............................................................................................................... 57
5.1 Regular checks ..................................................................................................................................... 57
5.2 Repairs on the TBi PP-TX .................................................................................................................... 58
5.3 Changing the inlet nozzle ..................................................................................................................... 59
6 Spare and wear parts .................................................................................................................... 60
6.1 Accessories .......................................................................................................................................... 61
7 Troubleshooting ............................................................................................................................. 62
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Subject to change without notice.  2020 TBi Industries GmbH
TBi Industries GmbH