Cleaning And Care Of The System; Assembly And Commissioning; Set Up Guidelines - Nussbaum HYMAX XX 3200 P series Betriebsanleitung

7.1.3 Maintenance every 2 years
According to manufacturer details, the hydraulic
oil should be changed every two years in normal
operations. Various environmental influences e.g.
location, temperature swings, intensive operation
etc., can have an influence on the quality of the hy-
draulic oil. For this reason, the oil must be checked
during annual safety inspections and maintenance.
The oil is used if it has a milky colour or if the hydrau-
lic oil smells unpleasantly.
To change oil, lower the lift is to its lowest position
then suction the oil out of the oil container and re-
place the contents.
The manufacturer recommends
clean hydraulic oil. The required oil volume and
type is to be taken from the technical data. After
filling, the hydraulic oil must be between the up-
per and lower marking on the oil dipstick, or ap-
prox. 2 cm below the oil filling opening.
Dispose of the old oil according to regulations to
the intended location (district offices, environmen-
tal protection office or commercial regulatory of-
fice has the obligation to disclose about disposal
points).
7.1.4 Maintenance every 6 years
• Exchange the protective and hydraulic hoses.
Excerpt from DGUV Regulation 113-015 (previously
BGR 237).
Specifications for the hydraulic hose lines:
• Normal specification:
6 years including 2 years storage time.
• Increased demands e.g. due to increased usage
times, e.g. multi-shift operation, short cycle times
and pressure impulses and large external and in-
ternal (due to medium) influences which signifi-
cantly reduce the lifetime of the hose lines:
2 year operation duration.
7.2

Cleaning and care of the system

A regular and expert clean helps retain the value
of the system.
Additionally, it can also be a pre-requisite for the
preservation of guarantee claims for any eventual
corrosion damage.
The best protection for the system is regular remov-
al of contaminants of any kind.
This includes above all:
• De-icing salt
• Sand, pebbles, earth
• Industrial dust of all types
• Water, also in connection with other environmen-
tal influences
• Aggressive deposits of all types
• Permanent humidity due to insufficient ventilation
As a rule: The longer road dust, salt, and other
!
aggressive deposits remain caked onto the sys-
tem, the more damage they will have.
76
The frequency of system cleaning depends, among
other things on the frequency of use, of system han-
dling, of workshop cleanliness, and the location of
the system.
Furthermore, the degree of contamination de-
pends on the time of year, the weather conditions
and workshop ventilation.
Under adverse circumstances, weekly system
cleaning might be required, however a monthly
cleaning may be sufficient.
• For cleaning, do not use high pressure washers
(e.g. steam cleaners).
Do not use any aggressive and abrasive materi-
high-quality als. Instead, use mild cleaners, e.g. a commercial-
ly available detergent and lukewarm water.
• Carefully remove all contamination with a
sponge, or if required with a brush.
• Make sure that there is no residue of the cleaner
on the system. These could lead to an increased
danger of slipping when moisture is present. So
rinse thoroughly with clean water until all residue
has been removed.
• Be sure that electric parts of the system, cables,
hoses, etc. do not come into contact with water.
• Dry the system with a cloth and spray it with a
spray wax or oil.
i To encourage/accelerate the airing and/or
drying of foundation pits and lift parts, whenev-
er the load receiving fixtures are not in use for
a longer period of time, including overnight, lift
them out of the foundation pit.
8

Assembly and commissioning

8.1

Set up guidelines

• Lift set up is done by trained manufacturer per-
sonnel or a contract partner. If the operating
company has appropriately trained assemblers,
the system can also be set up by them. Set up is to
be done according to the assembly instructions.
• A standard system may not be set up in explosion
endangered spaces or wash halls.
• Before setting up, verify that there is a sufficient
foundation or make it according to the guidelines
in the foundation plan. The set up location must
be level and even. Foundations in open air and
spaces where winter storms or frost are to be ex-
pected, must have a foundation to frost depth.
The operating company is solely responsible for
the set up location.
• Provide an on-site electrical connection of 3 ~/N
+ PE, 400 V, 50 Hz, fuses with 16 A, slow. The con-
nection point is on the operating unit.
• To protect the electrical cable all cable conduits
are to be fitted with cable sleeves or flexible plas-
tic pipes.
OPI_JUMBO LIFT 3200 NT-HYMAX XX 3200 PH_V2.2_DE-EN-FR-ES-IT